Imigca yokusika echanekileyo yinxalenye ebalulekileyo yeenkqubo ezininzi zokuvelisa, ezisetyenziselwa ukusika kunye nokubumba izinto ezichanekileyo. Nangona kunjalo, njengawo nawuphi na umatshini, imigca echanekileyo yokuqhawula inokufumana imiba enokuchaphazela ukusebenza kakuhle kunye nomgangatho wemveliso. Ukuqonda imiba eqhelekileyo kunye neendlela zabo zokusombulula ingxaki kubalulekile ekugcineni ukusebenza kakuhle komgca wokukrola ochanekileyo.
Imigca ye-slitting echanekileyo isetyenziselwa ukusika izinto kububanzi obuthile kunye nobude, njengentsimbi, i-aluminium, ubhedu kunye nezinye izinyithi. Le migca iqulathe amacandelo amaninzi, kubandakanywa i-decoilers, izixhobo zokulinganisa, i-slitters, kunye ne-recoilers. La macandelo asebenza kunye ukuqinisekisa ukusetyenzwa kwemathiriyeli ngokuchanekileyo nangokufanelekileyo.
Nangona kunjalo, ngenxa yendalo enzima yemigca echanekileyo yokuqhawula, imiba eyahlukeneyo inokuvela ngexesha lokusebenza, ekhokelela ekulibazisekeni kwemveliso kunye nemveliso ephosakeleyo. Kubalulekile ukuba abaqhubi kunye nabasebenzi bolondolozo babe nokuqonda okupheleleyo kwale miba iqhelekileyo kunye nendlela yokuyicombulula ngempumelelo.
1. Umgangatho wokuSlitting oMbi
Omnye weyona miba ixhaphakileyo kwimigca echanekileyo yokucanda bubuganga obubi bokucanda, obunokubangela imiphetho engalinganiyo okanye ejijekileyo, i-burrs, kunye ne-out-of-spec material. Zininzi izinto ezinokuthi zibe negalelo kumgangatho ombi wokuqhekeka, kubandakanywa ukunxitywa kweencakuba, ukungahambi kakuhle, kunye nolawulo olungafanelekanga loxinzelelo.
Ukucombulula ingxaki yomgangatho we-slitting ongalunganga, abaqhubi kufuneka baqale bahlole izixhobo zokuqhawula, kubandakanya umgangatho kunye nokubukhali kweeblades. Iincakuba ezibuthuntu okanye ezonakeleyo kufuneka zitshintshwe ngokukhawuleza ukuqinisekisa ukusikwa okucocekileyo nokuchanekileyo. Ukongezelela, abaqhubi kufuneka bahlolisise nayiphi na i-misalignment kumacandelo e-slitting kwaye balungelelanise njengoko kuyimfuneko. Ulawulo olululo loxinzelelo lukwabalulekile ekuphumezeni iziphumo ezikumgangatho ophezulu wokunqunyulwa, ngoko ke abaqhubi kufuneka bajonge kwaye bahlengahlengise useto loxinzelelo njengoko kufuneka.
2. I-Material Slippage
I-slippage yezinto eziphathekayo ingenzeka xa izinto ezicutshungulwayo zingahambi kakuhle ngomgca we-slitting, okhokelela ekungahambelani kwemveliso egqityiweyo. Oonobangela abaqhelekileyo bokutyibilika kwezinto ziquka ukutsaleka okunganelanga ukusuka kwimiqulu yokutya, ukuthambisa okugqithisileyo, kunye nolawulo olungafanelekanga loxinzelelo.
Ukucombulula ingxaki ye-slippage yezinto, abaqhubi kufuneka baqale bahlole imeko ye-feed rolls kwaye baqinisekise ukuba babonelela ngokutsalwa okwaneleyo ukutsala izinto ngomgca. Ukuthambisa okugqithileyo nako kunokufaka isandla ekutyibilikeni kwezinto, ngoko ke abaqhubi kufuneka bajonge kwaye bahlengahlengise iinkqubo zokuthambisa njengoko kufuneka. Ulawulo loxinzelelo olululo lubalulekile ekuthinteleni ukutyibilika kwezinto, ngoko ke abaqhubi kufuneka babeke iliso kwaye bahlengahlengise iisetingi zoxinzelelo ukuze kugcinwe intshukumo yempahla engaguqukiyo.
3. Ulungelelwaniso lwezixhobo
Ukulungiswa kakubi kwezixhobo kunokubangela uluhlu lwemiba kwimigca echanekileyo yokuqhawula, kubandakanywa umgangatho ombi wokusika, umonakalo wezinto eziphathekayo, kunye nokukhawuleza kokugqoka kumacandelo e-slitting. Ukungalungelelanisi kunokwenzeka ngenxa yezinto ezahlukeneyo, ezifana nokucwangciswa okungafanelekanga, izixhobo ezigugileyo, kunye nokugcinwa okungonelanga.
Ukujongana nokungahambi kakuhle kwezixhobo, abaqhubi kufuneka bahlole ngokucophelela onke amacandelo omgca wokuqhawula, kubandakanywa i-decoilers, izixhobo zokulinganisa, kunye nezixhobo zokuqhawula. Naziphi na iimpawu zokungalungelelani, ezifana nokunxiba okungalinganiyo okanye umonakalo, kufuneka ziqwalaselwe ngokukhawuleza ukuthintela eminye imiba. Ukugcinwa rhoqo kunye nokuhlolwa kokulungelelaniswa kubalulekile ekuqinisekiseni ukusebenza ngokufanelekileyo kwemigca echanekileyo yokuqhawula.
4. Ukunxiba kwezixhobo kunye nokonakala
Izixhobo ezisetyenziselwa ukuchaneka kwemigca ye-slitting, njengeemela ze-slitter kunye ne-spacers, ziyakwazi ukunxiba kunye nomonakalo ekuhambeni kwexesha, okukhokelela kumgangatho ophantsi wokusika kunye nokunyusa ixesha lokunciphisa ukugcinwa. Izizathu eziqhelekileyo zokunxitywa kwezixhobo kunye nomonakalo ziquka izinto ezixubileyo, ukuseta ngokungafanelekanga, kunye nokungonelanga ukulungiswa.
Ukucombulula ingxaki yokunxitywa kwezixhobo kunye nomonakalo, abaqhubi kufuneka bajonge rhoqo imeko yeemela ze-slitter, i-spacers, kunye nezinye izixhobo zokusebenza. Naziphi na iimpawu zokuguga okanye umonakalo kufuneka ziqwalaselwe ngokukhawuleza, kwaye izinto ezigugileyo kufuneka zitshintshwe ukuze kugcinwe umgangatho wokusika. Iindlela zokugcinwa ngokufanelekileyo, ezifana nokuthambisa kunye nokucoca, kunokunceda ukwandisa ubomi bezixhobo kunye nokunciphisa ukuphindaphinda kokutshintshwa.
5. Imiba yeNkqubo yoMbane kunye noLawulo
Imiba yombane kunye nenkqubo yokulawula inokubangela ukuphazamiseka ekusebenzeni kwemigca echanekileyo yokuqhawula, ekhokelela ekunciphiseni ixesha kunye nokulibaziseka kwemveliso. Imiba eqhelekileyo ibandakanya iifutshane zombane, ukungasebenzi kakuhle kwenzwa, kunye neempazamo zesoftware, ezinokuchaphazela ukusebenza komgca.
Ukucombulula iingxaki zombane kunye nenkqubo yolawulo, abaqhubi kufuneka baqhube uhlolo rhoqo lwamalungu ombane kunye neenkqubo zokulawula ukuchonga naziphi na iimpawu zokuguga, ukonakala, okanye ukungasebenzi kakuhle. Ukulinganisa rhoqo kunye nokugcinwa kweenzwa, ii-activators, kunye nezinye izinto ze-elektroniki zibalulekile ekuthinteleni imiba enxulumene nombane kunye neenkqubo zokulawula. Ukongeza, abaqhubi kufuneka baqinisekise ukuba isoftware kunye ne-firmware isexesheni kwaye isebenza ngokuchanekileyo ukuthintela iimpazamo kunye nokungasebenzi kakuhle.
Imigca yokuqhawula ngokuchaneka ziinkqubo ezintsonkothileyo ezifuna ukubeka iliso ngenyameko kunye nokugcinwa ukuze kuqinisekiswe ukusebenza kakuhle kunye nomgangatho wemveliso. Ngokuqonda imiba eqhelekileyo kunye neendlela zabo zokusombulula ingxaki, abaqhubi kunye nabasebenzi bokulondoloza banokujongana ngokufanelekileyo nemiba njengoko bevela, ukunciphisa ixesha lokunciphisa kunye nokwandisa ukusebenza kakuhle komgca wokuqhawula. Ukuhlolwa rhoqo, ukugcinwa okufanelekileyo, kunye nokutshintshwa kwangethuba kwamalungu agugileyo kubalulekile ekuthinteleni nasekusombululeni imiba kwimigca yokucanda echanekileyo, ekugqibeleni ekhokelela ekuphuculweni komgangatho wemveliso kunye nemveliso yemveliso.
.