Umatshini wokujika weFoyile oZenzekelayo osetyenziswa kwiTransformer entywilisiweyo kwiOyile

2.1 Itheyibhile yeparameter ephambili eqhelekileyo (ingenziwa ngokwezifiso)

2.2 Ukwakhiwa kunye nomsebenzi wezixhobo

(1. I-Decoiler) (2. Isixhobo sokondla) (3. Isixhobo sokwandisa) (4. Isixhobo soxinzelelo, Isixhobo sokususa uthuli) (5. Isixhobo sokucheba) (6. Isixhobo sokuvula i-insulation ekupheleni) (7. Umatshini wokujija) (8. Isixhobo sokuwelda) (9. Isixhobo sokuvula i-insulation yomaleko) (10. Isixhobo sokulungisa ukuphambuka) (11. Isixhobo sokulawula umbane).

Olu hlobo lomatshini wokujika ifoyile luyilelwe ukwenza iikhoyili zohlobo lwe-aluminium kunye nefoyile yobhedu kwizixhobo ze-transformer kunye nezombane. Kukho umatshini wokujika ifoyile ye-LV kunye nomatshini wokujika ifoyile ye-HV, ezisetyenziselwa ukwenza iikhoyili zombane ophantsi kunye nezombane ophezulu kwiitransformer zamandla. Olu hlobo lomatshini wokujika ifoyile we-transformer luyilelwe ukwenza iikhoyili zohlobo lwe-aluminium kunye nefoyile yobhedu kwizixhobo ze-transformer kunye nezombane. Kukho umatshini wokujika ifoyile ye-LV kunye nomatshini wokujika ifoyile ye-HV, ezisetyenziselwa ukwenza iikhoyili zombane ophantsi kunye nezombane ophezulu kwiitransformer zamandla. Izixhobo zokujika ifoyile ziquka ikakhulu i-conductor decoiler, i-insulation decoiler, i-end insulation spindle, iyunithi yokucheba, i-TIG welder, i-rewinder, kunye nesakhelo somatshini oyintloko, iphaneli yokulawula, njl.

Iipropati ze-foil winding kwi-transformer

1. I-VF esemgangathweni ophezulu elawula i-stepless speed foil winding.

2. Ukucheba ngokuzenzekelayo kunye nokuwelda ngokuzenzekelayo kusebenza ngokulula.

3. Ngolawulo lwe-PLC kunye nokusebenza kwesikrini sokuchukumisa, izixhobo zombane zophawu lwamazwe ngamazwe.

4. Ukulinganisa ngombane ngokuzenzekelayo kweefoyile kuqinisekisa ukusebenza okuphezulu.

2.1.1 I-Decoiler

Iiseti ezimbini, ulawulo oluphambili nolungasemva.

I-Decoiler ayixhasi nje kuphela ikhoyili kunye nokutya, kodwa ikwanomsebenzi wokulungisa ukuphambuka ngokuzenzekelayo. I-shaft ephambili yomatshini wokuvula inecandelo lesikwere, kwaye iiseti ezintathu zeebhloko zeenwele ezithambekileyo zixhasa iibhloko ezintathu zokwandisa ezimile okwe-arc, ezinokuqinisa izinto zekhoyili kwibhareli yezinto. I-shaft ephambili ingasetyenziswa ngokukhutheleyo kwicala elingaphambili okanye elingasemva ukuze ivule, ikhuphe kwaye ifumane, ukuze ilungise imeko yokusebenza nangaliphi na ixesha. Kwikhonkco, i-shaft ephambili ikhutshiwe kwisixhobo sokuqhuba nge-clutch. I-shaft ephambili ixhotyiswe ngeeseti ezimbini zezixhobo zokunciphisa umbane ze-pneumatic controller, ezinokusetyenziswa ngokuzimeleyo okanye ngaxeshanye, okwenza uluhlu lohlengahlengiso lwamandla okwandisa lube banzi. Amandla esixhobo sokucima umbane ayasebenza emoyeni, kulula ukuwalawula, acocekile kwaye akhuselekile. Lonke uhlobo lokuvula umbane luqhagamshelwe kwisakhelo esiphambili nge-linear guide rail eneenkcukacha ezinkulu, kwaye luxhotyiswe ngenkqubo yamandla e-servo. Ngokwemiyalelo yenkqubo yolawulo ephambili ye-PLC, indlela yokuvula iya kuhambahamba ngereyile yesikhokelo ngokukhawuleza nangokuchanekileyo, ukuqinisekisa ukuba ifoyile isoloko ikwindawo echanekileyo ngokwempendulo yesignali yokufumanisa ukuphambuka kwaye ifezekise umsebenzi wokulungisa ukuphambuka kwebhanti yefoyile.

2.1.2 Umatshini wokufaka ifoyile

Umatshini wokujika ubekwe ngasekunene ngaphambili kwesixhobo, kwaye i-output torque yenza ukujika kwe-coil nge-winding shaft. Amandla oomatshini kunye ne-output torque yomatshini wokujika we-transformer zinikwa kuqala kuyilo. Olu yilo lwenziwe ngomda owaneleyo ngokwemilinganiselo ephezulu yezinto zokusebenza kunye nomda ophezulu wamandla okwandisa afunekayo kwinkqubo.

Ityesi yomatshini wokujika we-transformer yenziwe ngeshiti yentsimbi etyebileyo, esetyenziswa emva konyango lokususa uxinzelelo ngokufaka i-annealing. Iigiya zendlela yokudlulisa kunye ne-reducer zenziwe nge-modulus enkulu, imilo yamazinyo e-helical kunye neeparamitha zomphezulu wamazinyo aqinileyo. Iqinisekisa amandla oomatshini okukhupha i-torque enkulu kunye nokusebenza kakuhle kwezixhobo zonke ngengxolo ephantsi kakhulu yokusebenza.

Sebenzisa imo yokulawula isantya sokuguqulwa kwamaza, unike i-torque ephezulu kunye nesantya esifanelekileyo kwisantya esiphantsi. Isantya esiphezulu sibonelela nge-torque efanelekileyo, isantya esiphezulu. Ukuhlangabezana neemfuno ezahlukeneyo zenkqubo yokujika. Xa ujika i-spindle, i-slope yokukhawulezisa ukuqala nokuma imiselwa ngokufanelekileyo, kwaye umsebenzi wokujika ulungiselelwe ukuphucula ukusebenza kwezixhobo. I-motor ye-brake ezenzekelayo enamandla aphezulu, amandla amaninzi agciniweyo.

2.1.3 Indlela yokucheba ibhanti yefoyile

Iiseti ezimbini, uqwalaselo oluphezulu nolusezantsi, zilawula ngokwahlukeneyo.

Emva kokujika, sika umcu wefoyile. Umlomo wokusika kufuneka ube tyaba ukuze ukwazi ukujijeka kakuhle ngentsimbi, ingakumbi ukujijela i-butt phakathi kwebhanti yefoyile. Umatshini wokujika ifoyile ye-BRJ usebenzisa indlela yokujika i-rolling shear ukusika ibhanti yefoyile. Imela yoxinzelelo oluphezulu ifakwe kwisakhelo esijikelezayo esijikelezayo nesilinda kwicala ngalinye lesiphelo esisezantsi sesakhelo esijikelezayo ukuze kucinezelwe imela yoxinzelelo oluphezulu kunye nebhanti yefoyile kwisiseko. I-hob esezantsi ifakwe kwisakhelo esityibilikayo, kwaye iqhutywa yi-motor kunye ne-screw rod ukuze isebenze kwireyile yesikhokelo esithe ngqo, ukuze i-hob esezantsi iqengqeleke kumda ongaphezulu womda wokucinezela, kwaye i-foyile inokunqunyulwa. Ukuze kulungiswe indawo yomda we-edge ye-press ephezulu, indawo yokujika yesakhelo esijikelezayo inokushukunyiswa ngasemva nangaphambili. Ukuze i-hob esezantsi kunye ne-hob ephezulu ivaleke kodwa ingalumi imela, i-hob esezantsi inokuhambisa i-axial, icinezele ngentwasahlobo phezulu komda, inciphise ubunzima bokuhlanganiswa phakathi kwe-hob slider kunye nesiseko, iphucule ukuchaneka kokucheba.

2.1.4 Isixhobo sokuwelda esizenzekelayo

Ukuze kuhlangatyezwane neemfuno zokuwelda ezithe tyaba kunye nokuwelda ekupheleni, imihlathi yesixokelelwano sokuwelda ingajijeka ngoluhlu oluthile. Isixokelelwano esingaphezulu singajijeka ezantsi, kwaye isixokelelwano esisezantsi singatshintshwa njengoko kufuneka. Isihlalo sendlela yokuwelda ezenzekelayo sifakwe kwibhokisi ephambili ye-axle yomatshini wokujija we-transformer foil, kwaye isixokelelwano sokuwelda, umpu wokuwelda kunye nenkqubo yokuhamba ngokuzenzekelayo zonke zinokusebenza kwisihlalo. Nangona kunjalo, emva kokugqitywa kwenkqubo yokuwelda, indlela yokuwelda iya kubuyiselwa ekunene ukuze ikhulule indawo yokujija ukuze kube lula ukusebenza ngokujija. Umpu wokuwelda ufakwe kwitroli yokuhamba. Umpu wokuwelda ungahlengahlengiswa kwiindawo ezahlukeneyo ukuze ulungelelane neendlela ezahlukeneyo zokuwelda. Itroli iqhutywa yimoto elawula isantya, i-speed reducer kunye ne-lead screw. Ingayilungisa isantya sokuwelda ngokulula.

Indlela yokuwelda yi-argon arc welding (TIG) ene-AC kunye ne-DC conversion, akukho filler.

2.1.5 Isixhobo sokuvula ubushushu bomaleko  

Isixhobo sokuvula i-insulation maleya sisixhobo esixhasa i-insulation material coil kwaye sibangela ukuba izinto zokuvala zivelise amandla akhulayo ngexesha lokujika. Olu luhlu lomatshini wokujika lunee-layers ezimbini ze-insulation ujiko. Ii-layers ezimbini zephepha lokuvala okanye ifilimu nazo zinokubonelelwa. Le ndlela yenziwe ngamacandelo amane: i-inflatable material barrel, inkqubo yokuqhuba, inkxaso eshukumayo kunye nesixhobo sokudambisa. Cinezela i-valve ekupheleni kwe-inflatable material barrel ukuze ubuyisele ibhloko yokudumba yerabha ye-material barrel, uyifake ngqo kwi-material barrel, sebenzisa i-air gun ukuze ukhuphe ibhloko yokudumba yerabha nge-valve, kwaye ulungise i-insulating coil kwi-inflatable material barrel. Cinezela i-movable bracket ngaphakathi, wenze indawo yokuxhasa ye-gear bracket ekupheleni kwe-shaft ye-material barrel, kwaye ugqibezele ukulayishwa kwe-insulation coil. Ngeli xesha, imisebenzi ye-drive kunye ne-damping iya kusebenza kwi-insulation coil ebekwe kwinkxaso, ukuze iphepha lokuvala i-layers ligcine imeko yokwandiswa echazwe kwinkqubo yokujika, kwaye ubungakanani bokumisa bunokulungiswa ngokulula ngokungacwangciswanga.

2.1.6 Isixhobo sokuvala ubushushu sokuphelisa ukujiya

Le nkqubo inesakhelo sentonga yesikhokelo, isakhelo sokondla kunye nesakhelo sesilayidi esijikelezayo. I-rack yokondla ingahamba ngokukhululekileyo ijikeleze i-rack yebha yesikhokelo, i-rack nganye yokondla esecaleni ine-treyi yokondla. Ibhanti yezinto ezibonakalayo ikhutshwa kwi-treyi yokondla kwaye iboshwe kuzo zombini iziphelo zekhoyili ngamavili ahlukeneyo esikhokelo, ii-rack zesikhokelo kunye nee-felt pads. Ubungakanani bamandla okwandisa ibhande lezinto ezibonakalayo bunokufezekiswa ngokulungelelanisa inqanaba lokubambelela le-felt pad ngokuseta isikrufu.

2.1.7 Isakhelo esiphambili

Isakhelo esiphambili sisakhiwo sesakhelo, esenziwe ngepleyiti yentsimbi etyebileyo kwaye sihlanganiswe nezinto ezinxulumene noko. Iiseti ezimbini zenkqubo yesikhokelo sefoyile zibekwe kwiindawo eziphezulu nezisezantsi ngokulandelelanayo, (ukususa uburhabaxa, isixhobo sokususa uthuli, indlela yoxinzelelo lwerola yoxinzelelo zonke ezinokuba ngokuchanekileyo kokulungisa ngokuzenzekelayo) isixhobo sokufumanisa ukuphambuka, isixhobo sokusika i-layer insulation, isakhelo senkxaso ye-winding shaft, njl. Ukuze kuhlangatyezwane nesikhokelo kunye nokucubungula kwefoyile eqhuba kabini. Isakhelo esiphambili senzelwe ngamandla aphezulu ukuthwala amandla ahlukeneyo oomatshini kunye nomxhuzulane. Ukuchaneka kwendawo yemingxunya ye-axis ehambelanayo kwibhodi yodonga yasekhohlo neyasekunene kuqinisekiswa ngomatshini ohambelanayo.

2.1.8 Inkqubo yolawulo lombane

Zonke iindlela zokujika ezijikelezayo, ukulungiswa kokujika, inani lolawulo lokujika kunye neentlobo ngeentlobo zokubonisa, zibalwa yinkqubo yolawulo lwe-PLC ukunika imiyalelo eyahlukeneyo. Zisetyenziswa yinkqubo nganye. Umsebenzisi kufuneka afake kuphela iiparameter zokusebenza ezinxulumeneyo nge-interface yesikrini esikhulu sokuchukumisa isikrini somntu kunye nomatshini, enokugqiba ngokulula imveliso yobuninzi besixhobo somsebenzi ngeenkcukacha ezifanayo. Zonke izixhobo zinokusetyenziswa ngesandla ngokulawula iqhosha, kubandakanya ukujiya kunye nokudibanisa. Amaqhosha amaninzi angxamisekileyo asetwa kwindawo yekhonsoli ephambili kunye nesixhobo esiphambili, esinokuma ngexesha xa kukho ukungaqheleki ukuqinisekisa ukhuseleko. Yonke imisebenzi yenkqubo inokwenziwa yikhonsoli ephambili.

2.1.9 Inkqubo yomoya

Le nkqubo isebenzisa ulawulo oluphakathi olunemodyuli kunye nenani elikhulu lee-mufflers, nto leyo eyenza ingxolo yomatshini wonke ibe phantsi kunezixhobo ezifanayo ezingenisiweyo.

Uxinzelelo lwesebe ngalinye, luhamba ngokuzimeleyo ngendlela ehlengahlengiswayo. Ukuphunyezwa kwesenzo ngasinye somoya kulawulwa yinkqubo yokuphunyezwa kwe-PLC, kwaye uyilo lombhobho womoya lufanelekile kwaye luthembekile.

FAQ

1. Singakwenza ntoni?

Singakunika izixhobo zokwenza i-power transformer kunye neenkonzo zobugcisa ukuze wenze umzi-mveliso we-transformer onamandla okhuphisanayo. Singakunika iinkonzo ezikhethekileyo ze-OEM/ODM ze-foil transformer. Nokuba awunakho ukuvelisa, ungaya nokuyokuthatha iodolo yakho. Singakunika zonke izinto ezisemgangathweni ophezulu ozifunayo kwimveliso yesityalo sakho se-foil transformer . Kakade ke, ixabiso kufuneka libe nomtsalane kakhulu!

2. Iminyaka emingaphi inkampani yakho isenza olu hlobo lwezixhobo?

Sineminyaka engama-20 yamava okuthengisa kunye neziko lokuvelisa lanamhlanje elingama-200,000 square foot.

3. Sesiphi isiqinisekiso onaso sezixhobo zakho?

Sineepatenti ezingama-56 kwiinkalo zoyilo lwamazwe ngamazwe. ISO9001 / SO14001/ STL / ASTA / KEMA

4. Ungathumela abasebenzi bakho ukuba basifakele izixhobo?

Emva kokuthengisa simahla ukubonelela iinjineli ngokufakela nokulungisa iimpazamo kwindawo kunye noqeqesho lobuchwephesha lobuchwephesha. Phendula imibuzo yakho yobugcisa okanye yobugcisa ngefowuni okanye ngokubhaliweyo.

5. Ingaba unayo iarhente kwilizwe lethu?

I-CANWIN iguqula kwaye iphucule amashishini emveli njengethuba lokuzinzisa ulwakhiwo lwesicwangciso "sebhanti elinye nendlela enye", iqinise intsebenziswano neemarike zangaphandle. Ngendlela yentsebenziswano kunye nenzuzo efanayo, imisele iziko lokuvelisa i-transformer kunye nesiseko esiphambili sokucubungula kuMbindi Mpuma, eIndiya. eDubai. eVietnam. eThailand. njl. Kwixesha elizayo, i-CANWIN iya kuhambela kwicala lenkokeli yezixhobo ezikrelekrele, yenze iTshayina ibe nodumo kwihlabathi liphela!