indlela yokwenza umatshini welding laser

Intshayelelo

I-laser welding yindlela yangoku kwaye esebenzayo kakhulu yokujoyina izixhobo usebenzisa i-laser beam. Isetyenziswa kakhulu kumashishini ahlukeneyo afana neemoto, i-aerospace, i-electronics, kunye nezixhobo zonyango. Umatshini we-laser welding sisixhobo esibalulekileyo kule nkqubo, ukubonelela ngokuchaneka okuchanekileyo kunye nomgangatho ophezulu. Kweli nqaku, siza kuxubusha indlela yokwenza umatshini we-laser welding, kubandakanywa amacandelo afunekayo, inkqubo yendibano, kunye neengcebiso zokusebenza kakuhle. Nokuba ungumntu othanda izinto zokuzonwabisa, umenzi omncinci, okanye injineli ejonge ukwakha umatshini wokuwelda ngokwesiko, esi sikhokelo siya kukubonelela ngolwazi oluyimfuneko ukuze uqalise.

Amacandelo oMatshini we-Laser Welding

Isinyathelo sokuqala ekwenzeni umatshini we-laser welding kukuqonda amacandelo enza inkqubo. Nangona kukho iintlobo ezahlukeneyo zoomatshini bokuwelda kwe-laser, amacandelo asisiseko aquka umthombo we-laser, i-optic egxininisekileyo, inkqubo yokuphatha i-workpiece, kunye nenkqubo yokulawula.

Umthombo we-laser yintliziyo yomatshini we-welding, enika amandla ayimfuneko ukunyibilika kunye nokudibanisa izinto ezidityanisiweyo. Ezona ntlobo zixhaphakileyo zeelaser ezisetyenziswa kwiwelding zii-solid-state lasers, fibre lasers, kunye neCO2 lasers. Uhlobo ngalunye lunenzuzo kunye nokunciphisa, kwaye ukhetho lomthombo we-laser luxhomekeke kwisicelo esithile kunye nezixhobo ezidibeneyo.

I-optic egxininisekileyo inoxanduva lokuhambisa i-laser beam kwindawo echanekileyo apho i-weld iya kwenziwa khona. Ngokwesiqhelo siquka i-lens okanye inkqubo yesipili enokuthi ilawule i-diameter ye-laser beam, imilo, kunye nokuqina. I-optic egxininisekileyo idlala indima ebalulekileyo ekufezekiseni umgangatho ophezulu we-weld ngokuqinisekisa indawo echanekileyo kunye nokulawulwa kwe-laser beam.

Inkqubo yokuphatha i-workpiece yindlela ebamba kwaye iqhube izinto ezidityanisiweyo. Inokubandakanya ingalo yerobhothi, itafile ye-CNC, okanye i-manual fixture, kuxhomekeke kubunzima kunye nenqanaba lokuzenzekelayo lenkqubo ye-welding. Inkqubo yokuphatha i-workpiece kufuneka ibonelele ngokuzinzileyo kunye nokubekwa okuchanekileyo kwezinto zokuqinisekisa umgangatho we-weld ohambelanayo.

Inkqubo yolawulo bubuchopho bomatshini we-laser welding, onoxanduva lokulungelelanisa ukusebenza komthombo we-laser, ugxininiso lwe-optic, kunye nenkqubo yokuphatha i-workpiece. Ibandakanya i-hardware kunye nezixhobo zesoftware ezivumela umqhubi ukuba abeke iiparamitha ze-welding, esweni inkqubo, kwaye enze uhlengahlengiso njengoko kufuneka. Inkqubo yokulawula ibalulekile ekufezekiseni i-welds ezichanekileyo kunye neziphindaphindayo.

Ukudibanisa iLaser Welding Machine

Emva kokuba ufumene onke amacandelo ayimfuneko, inyathelo elilandelayo kukudibanisa umatshini we-laser welding. Inkqubo yendibano inokwahluka ngokuxhomekeke kuyilo oluthile kunye noqwalaselo lomatshini, kodwa la manyathelo alandelayo alandelayo asebenza kuninzi lokuseta.

Okokuqala, nyusa umthombo we-laser kunye ne-optic egxile kwizikhundla zabo ezichongiweyo ngokweenkcukacha zomenzi. Khusela amacandelo kwindawo kwaye uqinisekise ukuba ulungelelwaniso lwawo luchanekile. Ulungelelwaniso olufanelekileyo lubalulekile ekufezekiseni umqa we-laser ogxilileyo nozinzile.

Emva koko, faka inkqubo yokuphatha i-workpiece kwaye uyidibanise nenkqubo yokulawula. Ngokuxhomekeke kubunzima benkqubo yokuphatha, eli nyathelo lingabandakanya indibano yomatshini kunye nombane, kunye neprogram kunye nokulinganisa. Kubalulekile ukulandela izikhokelo zomenzi kunye neenkqubo zokhuseleko xa useka inkqubo yokuphatha i-workpiece.

Emva kokuba amacandelo amakhulu ekhona, qhagamshela amandla ayimfuneko kunye neenkqubo zokupholisa kumthombo we-laser kunye nenkqubo yokulawula. Imithombo yeLaser ivelisa inani elikhulu lobushushu ngexesha lokusebenza, kwaye ukupholisa okufanelekileyo kubalulekile ukugcina ukusebenza kunye nokuphila ixesha elide. Inkqubo yokulawula ifuna kwakhona unikezelo lwamandla oluzinzile kunye nokulawula ukushisa ukuze kuqinisekiswe ukusebenza okuthembekileyo.

Emva kokuba onke amacandelo ahlanganiswe kwaye aqhagamshelwe, vavanya umatshini we-laser welding ukuqinisekisa ukusebenza kwawo kunye nokhuseleko. Yenza uluhlu lwee-welds zokuvavanya usebenzisa izinto ezilahliweyo ukuvavanya ukusebenza komatshini kunye nokulungelelanisa iiparitha njengoko kufuneka. Kubalulekile ukulandela iiprothokholi zokhuseleko kwaye unxibe izixhobo ezifanelekileyo zokukhusela ngeli xesha lovavanyo.

Ukulinganisa kunye nokuLungelela kakuhle uMatshini

Nje ukuba umatshini wokuwelda we-laser udityaniswe kwaye uvavanywe, lixesha lokulinganisa kunye nokulungisa ukusebenza kwawo kakuhle. Ulungelelwaniso lubandakanya uhlengahlengiso lweeparamitha ze-laser, ezinje ngamandla, ixesha lokubetha kwe-pulse, kunye ne-frequency, ukufezekisa iimpawu ze-weld ezifunwayo. Ukulungiswa kakuhle kunokubandakanya ukulungelelanisa i-optic egxininisekileyo, ukulungelelanisa inkqubo yokuphatha i-workpiece, kunye nokulungiswa kakuhle kwenkqubo yokulawula.

Ukulinganisa kunye nokulungiswa kakuhle ngamanyathelo abalulekileyo ekufezekiseni umgangatho ophezulu we-welds ngomatshini we-laser welding. Bafuna indlela ecwangcisiweyo kunye nokuqwalaselwa ngokucophelela kwiinkcukacha zokuqinisekisa ukuba ukusebenza komatshini kuhlangabezana neemfuno ezithile zesicelo se-welding. Kubalulekile ukugcina iirekhodi ezineenkcukacha zolungelelwaniso kunye nenkqubo yokulungisa kakuhle ukuququzelela ukusombulula iingxaki nokugcinwa kwengxaki kwixesha elizayo.

Ngexesha lokulinganisa, kubalulekile ukuseka isethi yeeparamitha ze-welding ezivelisa i-welds ezihambelanayo nezithembekileyo. Ezi parameters zinokubandakanya amandla e-laser, isantya se-welding, indawo ekugxilwe kuyo, kunye nedayamitha yomqadi. Ngokutshintsha ngokucwangcisiweyo ezi parameters kunye nokuvavanya umgangatho we-weld, kunokwenzeka ukuchonga izicwangciso ezifanelekileyo zezinto ezithile kunye noyilo oludibeneyo.

Ukulungisa kakuhle umatshini kubandakanya ukukhulisa ukusebenza kwawo ukuze kuphunyezwe owona mgangatho ubalaseleyo we-weld kunye nemveliso. Oku kunokubandakanya ukulungelelanisa i-optic egxininisekileyo yokuphucula ukuzinza kunye nokuma kwe-beam, ukulungiswa kwenkqubo yokusingatha i-workpiece ukunciphisa ixesha lokucwangcisa kunye nokwandisa ukufikeleleka, kunye nokulungiswa kakuhle kwenkqubo yokulawula ukuququzelela ukusebenza ngokufanelekileyo kunye nokubeka iliso.

Ukusebenza kunye nokugcinwa kweLaser Welding Machine

Emva kokuba umatshini wokuwelda udityanisiwe, ulinganiswe, kwaye ulungiswe kakuhle, ulungele ukusebenza. Ukusebenza umatshini kubandakanya ukuseta i-workpiece, ukukhetha iiparamitha ezifanelekileyo ze-welding, kwaye uqalise inkqubo ye-welding. Kubalulekile ukulandela izikhokelo zokhuseleko, ukunxiba izixhobo ezifanelekileyo zokukhusela, kunye nokubeka iliso kwinkqubo ngokusondeleyo ukuqinisekisa umgangatho we-weld ongaguqukiyo.

Xa usebenzisa umatshini we-laser welding, kubalulekile ukunikela ingqalelo kwizinto ezifana nokucoceka kwezinto eziphathekayo, ukudibanisa ngokubambisana, kunye nokubeka umqadi. Ukulungiswa ngokufanelekileyo kwe-workpiece, kubandakanywa nokucoca, ukutshitshiswa, kunye nokubeka indawo, kubalulekile ekufezekiseni i-welds ephezulu. Ukuqinisekisa ukuba i-laser beam ibekwe ngokuchanekileyo kwaye igxininise kwi-joint nayo ibalulekile kumgangatho we-weld ongaguqukiyo.

Ukongeza kwimiba yokusebenza, kubalulekile ukuseka inkqubo yokugcina umatshini we-laser welding. Ukugcinwa rhoqo kunceda ukuthintela ixesha lokuphumla elingalindelekanga kwaye liqinisekisa ukuba umatshini uyaqhubeka nokwenza ngcono. Oku kunokubandakanya ukucoca i-optics, ukuhlola kunye nokutshintshwa kwezinto ezisetyenziswayo ezifana nemilomo kunye neefestile ezikhuselayo, kunye nokubeka esweni ukupholisa kunye neenkqubo zamandla.

Ulondolozo olusebenzayo lunokunceda ekuchongeni imiba enokubakho ngaphambi kokuba ichaphazele ukusebenza komatshini. Ngokubeka iliso kwizalathisi eziphambili zokusebenza, ezifana namandla e-laser, umgangatho we-beam, kunye nokuchaneka kokuphathwa kwe-workpiece, kunokwenzeka ukufumanisa izinto ezingaqhelekanga kwaye uthathe amanyathelo okulungisa ngaphambi kokuba zinyuke zibe ziingxaki ezibalulekileyo. Ukugcinwa rhoqo kubalulekile ekwandiseni ubomi bomatshini kunye nokusebenza.

Isishwankathelo

Ukuqukumbela, ukwakha umatshini we-laser welding kufuna ukuqonda ngokucokisekileyo amacandelo kunye nenkqubo yokuhlanganisana, kunye nokulinganisa ngononophelo, ukulungiswa kakuhle, kunye nokusebenza kunye nokugcinwa kweendlela. Ingaba uyakha umatshini wesiko kwisicelo esithile okanye useka inkqubo esemgangathweni yemisebenzi ye-welding jikelele, ingqalelo kwiinkcukacha kunye nokubambelela kwiindlela ezilungileyo zibalulekile ekufezekiseni i-welds ephezulu kunye nokwandisa ukusebenza komatshini kunye nobomi. Ngolwazi olunikwe kweli nqaku, unesiseko esiluqilima sokwenza umatshini wakho wokuwelda i-laser kwaye uyisebenzise ngokufanelekileyo kwimisebenzi yakho ye-welding.