Iisistim zemigca yokusika ubude ibe yinto esisiseko kwishishini lokucutshungulwa kwesinyithi amashumi eminyaka, evumela abavelisi ukuba banqumle ngokufanelekileyo nangokuchanekileyo iikhoyili zetsimbi kubude obahlukeneyo. Njengoko itekhnoloji iqhubela phambili, kubekho utshintsho olubalulekileyo olubhekiselele ekudityanisweni kobuchwephesha obutsha kwiinkqubo zokusikela kumgca wobude. Ezi nkqubela phambili ziyiguqule indlela ezisebenza ngayo iinkampani zokulungisa isinyithi, ukwandisa imveliso, ukuchaneka, kunye nokusebenza kakuhle ngokubanzi.
Ukuphuculwa kokuzenzekela kunye nokudibanisa
Enye yezona zinto zibalulekileyo zokuqhubela phambili kwiinkqubo zokusikwa kobude kukuphucula okuzenzekelayo kunye nokudityaniswa kwamacandelo ahlukeneyo. Iinkqubo zesithethe zokusika ukuya kubude bemigca zifuna isixa esibalulekileyo somsebenzi wezandla ukusebenza, okukhokelela kwiimpazamo ezinokwenzeka kunye nokungasebenzi kakuhle. Nangona kunjalo, ngokungeniswa kobuchwephesha be-automation obuphambili, obunje nge-servo motors kunye neenkqubo ze-PLC, abavelisi ngoku banokuzenzela uninzi lwenkqubo yokusika, ukunciphisa iindleko zabasebenzi kunye nokwandisa ukusebenza kakuhle kukonke.
Ezi tekhnoloji ze-automation eziphambili zivumela ukudityaniswa komthungo phakathi kwamacandelo ahlukeneyo enkqubo yomgca wokusikwa ukuya kubude, njenge-decoilers, i-straighteners, i-feeders, kunye neeshears. Ngokuzenzekelayo unxibelelwano phakathi kwala macandelo, abavelisi banokuqinisekisa ukuba iikhoyili zetsimbi zinqunywe kwiinkcukacha ezichanekileyo ezifunekayo, kunye nokungenelela okuncinci komntu. Oku akugcini nje ukuphucula ukuchaneka kwenkqubo yokusika kodwa kunciphisa umngcipheko weempazamo kunye nenkunkuma yezinto eziphathekayo.
Ukuchaneka okuphuculweyo nokuchaneka
Ngokudityaniswa kobuchwephesha obuphezulu obufana ne-laser sensors, iinkqubo zokujonga umatshini, kunye neekhamera zesantya esiphezulu, iinkqubo zokusikwa kumgca wobude ngoku ziyakwazi ukufezekisa amanqanaba angenakulinganiswa okuchaneka nokuchaneka. Ezi teknoloji zivumela abavelisi ukuba balinganise imilinganiselo yeekhoyili zetsimbi ngokuchaneka kwe-pinpoint, ukuqinisekisa ukuba isiqwenga ngasinye sinqunywe ubude obufunekayo.
I-Laser sensors, umzekelo, inokulinganisa ngokuchanekileyo ububanzi kunye nobukhulu beekhoyili zetsimbi, okwenza ukuba inkqubo yomgca we-cut to length wenze uhlengahlengiso oluchanekileyo kwinkqubo yokusika. Iinkqubo zokujonga umatshini kunye neekhamera ezikhawulezayo ziyakwazi ukubona iziphene okanye ukungafezeki kwiikhoyili zetsimbi, ukuvumela inkqubo ukuba yenze uhlengahlengiso lwexesha langempela ukuqinisekisa ukuba isiqwenga ngasinye sihlangabezana nemigangatho efunekayo yomgangatho. Zidityanisiwe, obu buchwepheshe bukhokelela kwinkqubo yokusika engachanekanga kuphela kodwa ikwasebenza ngokumangalisayo.
IiNkqubo zokuPhatha izinto eziPhezulu
Ukubandakanya iinkqubo zokuphatha izinto eziphambili kwiinkqubo zomgca wokusikwa ukuya kubude kuye kwaphucula kakhulu ukusebenza kakuhle kokusebenza kwesinyithi. Iinkqubo zendabuko zokusika kumgca wobude zixhomekeke kumsebenzi wezandla ukulayisha kunye nokukhulula iikhoyili zetsimbi, ezikhokelela ekulibazisekeni okunokwenzeka kunye nokungasebenzi kakuhle. Nangona kunjalo, ngokungeniswa kweenkqubo zokuphatha izinto eziphambili ezifana nezixhobo zerobhothi, abahambisi, kunye nezithuthi ezikhokelwayo ezizenzekelayo (AGVs), abavelisi ngoku banokuhlengahlengisa inkqubo yokuphatha izinto, ukunciphisa ixesha lokunciphisa kunye nokwandisa imveliso.
Iingalo zerobhothi, umzekelo, zinokulayisha ngokukhawuleza nangokuchanekileyo kwaye zikhuphe iikhoyili zetsimbi kwi-cut cut to length line system, ukunciphisa imfuno yomsebenzi wezandla kunye nokunciphisa umngcipheko wokulimala. I-Conveyors kunye ne-AGVs inokuthutha iikhoyili zetsimbi ukusuka kwesinye isikhululo ukuya kwesinye ngaphakathi kwendawo yokuvelisa, iqinisekisa ukuhamba kakuhle kunye nokusebenza kakuhle. Ngokuzenzekelayo inkqubo yokuphatha izinto, abavelisi banokuphucula ukusebenza kakuhle, ukunciphisa iindleko zabasebenzi, kunye nokwandisa imveliso.
Ukubeka iliso ngexesha lokwenyani kunye noLondolozo oluqikelelweyo
Olunye uphuculo oluphambili kwiinkqubo zokusika ukuya kubude bendlela kukuphunyezwa kokubeka iliso ngexesha lokwenyani kunye nobuchwepheshe bokugcinwa kwangaphambili. Iinkqubo zogcino lwemveli bezisoloko zixhomekeke ekuhlolweni nasekulungisweni okucwangcisiweyo, nto leyo ekhokelela ekusilelekeni kwezixhobo ezinokwenzeka kunye nexesha lokungasebenzi. Nangona kunjalo, ngokungeniswa kweenkqubo zokubeka iliso zexesha lokwenyani kunye nobuchwepheshe bolondolozo oluqikelelweyo, abavelisi ngoku banokubona kwaye balungise imiba enokubakho ngaphambi kokuba inyuke ibe ziingxaki ezibiza kakhulu.
Iinkqubo zokubeka iliso zexesha langempela zisebenzisa i-sensor kunye nezixhobo ze-IoT ukuqokelela idatha malunga nokusebenza kwamacandelo ahlukeneyo ngaphakathi kwenkqubo yomgca wokusika. Le datha ke ihlalutywe ngexesha langempela ukufumana izinto ezingaqhelekanga okanye imiba enokubakho, evumela abaqhubi ukuba bathathe amanyathelo okulungisa ngokukhawuleza. Ukongeza, itekhnoloji yogcino oluqikelelweyo isebenzisa iialgorithms zokufunda koomatshini ukuqikelela ukuba isixhobo sinokusilela nini, okwenza abavelisi bacwangcise ulungiso ngokubonakalayo kwaye baphephe ixesha lokuphumla elingalindelekanga.
Ukudityaniswa koShishino 4.0 Technologies
Njengoko ishishini lemveliso liqhubeka nokwamkela imigaqo yoShishino 4.0, iinkqubo zokusikela kumgca wobude ziya zidibanisa ubugcisa obufana nobukrelekrele bokwenziwa, uhlalutyo lwedatha enkulu, kunye necomputing yamafu. Ezi teknoloji zenza ukuba abavelisi baqokelele kwaye bahlalutye ubuninzi bedatha kwinkqubo yokuvelisa, ebavumela ukuba basebenzise imisebenzi, baphucule umgangatho, kwaye bandise ukusebenza kakuhle ngokubanzi.
Ubukrelekrele bokwenziwa, umzekelo, bunokuhlalutya idatha ukusuka kwindlela yokusika ukuya kubude bomgca wokuchonga iipateni okanye iintsingiselo ezinokubonisa imiba enokubakho okanye ukungasebenzi kakuhle. Uhlalutyo lwedatha enkulu lunokucubungula umthamo omkhulu wedatha ukubonelela ngengqiqo ebalulekileyo ekusebenzeni kwenkqubo, okwenza abaqhubi benze izigqibo ezinolwazi malunga nokuphuculwa kwenkqubo. I-computing yamafu ivumela abavelisi ukuba bagcine kwaye bafikelele kwidatha bekude, baququzelele intsebenziswano yexesha langempela kunye nokwenza izigqibo kwiindawo ezininzi.
Ukuqukumbela, ukudityaniswa kobugcisa obutsha kwiinkqubo zokusikwa ukuya kubude bomda kuye kwaguqula indlela ezisebenza ngayo iinkampani zokulungisa isinyithi, ukuphuculwa kokuzenzekela, ukuchaneka, ukuphatha izinto, iindlela zokuzigcina, kunye nokusebenza kakuhle. Ngokwamkela olu phuculo, abavelisi banokuhlengahlengisa imisebenzi yabo, banyuse imveliso, kwaye bagcine umda okhuphisanayo kwimeko yanamhlanje yokuvelisa ngokukhawuleza.
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