Slitting Lines: Ukunemba kanye Nokunemba Electrical Material Processing
Ukunemba nokunemba kubalulekile embonini yokucubungula impahla kagesi. Njengoba ubuchwepheshe buqhubeka buthuthuka, isidingo semikhiqizo yekhwalithi ephezulu kanye nezinqubo ezisebenza kahle akukaze kube kukhulu. Imigqa yokusika idlala indima ebalulekile ekufezeni lokhu kunemba nokunemba ekusetshenzisweni kwezinto zikagesi. Lesi sihloko sizohlola ukubaluleka kokusika imigqa ekucubunguleni izinto zikagesi nokuthi zibamba kanjani ikhwalithi kanye nokusebenza kahle komkhakha.
Imigqa yokusika imishini esetshenziselwa ukusika amaroli abanzi ezinto zibe imiqulu emincane. Zivame ukusetshenziswa ekucubunguleni izinto ezihlukahlukene zikagesi njengethusi, i-aluminium, nensimbi. Inqubo yokusika ihlanganisa ukuphakela umugqa oqhubekayo wezinto ngokusebenzisa izindwani eziyindilinga ezisika izinto zibe ububanzi obuncane. Amakhoyili ahlukanisiwe akhiqizwayo abe esesetshenziswa ekwenzeni imikhiqizo ehlukahlukene, okuhlanganisa izintambo, izintambo, ama-transformer, kanye nezingxenye ze-electronic.
Ukunemba nokunemba kwenqubo yokusika kubalulekile ukuze kuqinisekiswe ukuthi amakhoyili avelayo ahlangabezana nemininingwane edingekayo yohlelo oluthile. Noma yikuphi ukuchezuka kobukhulu obufunwayo kungaholela ezinkingeni zekhwalithi futhi kuthinte ukusebenza kwemikhiqizo yokugcina kagesi. Ngakho-ke, imigqa yokusika iklanyelwe ukufeza ukubekezelelana okuqinile nokungaguquguquki ebubanzini, ikhwalithi yonqenqema, nezinye izici ezibonakalayo zamakhoyili e-slit.
Ukunemba kwemigqa yokusika kufinyelelwa ngokusetshenziswa kwezinto ezisezingeni eliphezulu, ubuchwepheshe obuphambili, kanye nezingxenye zemishini ezinembile. Le mishini yakhelwe ukuphatha izinhlobo ezahlukene zezinto zikagesi futhi iyakwazi ukucubungula ubukhulu nobubanzi obuhlukahlukene. Ngaphezu kwalokho, imigqa yokusika ingahlonyiswa ngezinhlelo ezizenzakalelayo nokulawula ukuze kuthuthukiswe ukunemba nokunemba kwazo.
Ukunemba kuyisici esibalulekile ekukhiqizeni izinto zikagesi. Noma ngabe okokwenziwa kwamakhondakta, amabhasi, noma izingxenye zikagesi, ukunemba kobukhulu bento kubalulekile ukuze kuqinisekiswe ukusebenza nokuthembeka kwemikhiqizo yokugcina. Endabeni yamakhondakta, isibonelo, ububanzi obunembile nogqinsi lwemicu yethusi noma ye-aluminium buthinta ngokuqondile ukuqhutshwa kukagesi kanye nokumelana kwamakhondatha.
Imigqa yokusika idlala indima ebalulekile ekugcineni ukunemba okudingekayo ekucutshungulweni kwezinto zikagesi. Ngokuqinisekisa ukuthi amakhoyili ahlukanisiwe asikwa abe yizilinganiso ezishiwo ngokuchezuka okuncane, imigqa yokusika ifaka isandla kukhwalithi kanye nokusebenza kwemikhiqizo kagesi. Lokhu kunemba kubaluleke kakhulu ezinhlelweni zokusebenza lapho ukubekezelelana okuqinile kuyadingeka, njengezimboni ze-aerospace, zezimoto, neze-electronics.
Ngaphezu kokunemba kwe-dimensional, ikhwalithi yonqenqema yamakhoyili ahlukanisiwe nayo iyisici esibalulekile sokunemba ekucutshungulweni kwezinto zikagesi. Amaphethelo wamakhoyili okusikiwe kufanele ahlanzeke, aqonde, futhi angabi nama-burrs noma amaphutha ukuze kuqinisekiswe ukushisela, ukubunjwa, nokuphatha ngendlela efanele ngesikhathi kuqhubeka ukucubungula. Imigqa yokusika iklanyelwe ukufeza ukuqedwa konqenqema kwekhwalithi ephezulu, ngaleyo ndlela kube nomthelela ekunembeni okuphelele nokusebenza kwezinto zikagesi.
Ukunemba kuhlobene eduze nokunemba kodwa kugxile ekuvumelaneni nokuphindaphinda kwenqubo yokusika. Esimweni sokucutshungulwa kwezinto zikagesi, ukunemba kubalulekile ukuze kuzuzwe ukufana nokwethembeka kumakhoyili ahlukanisiwe akhiqizwayo. Ububanzi obungaguquki, ukujiya, kanye nekhwalithi yonqenqema kuwo wonke amakhoyili ahlukanisiwe kubalulekile ukuze kuqinisekiswe ukuthi imikhiqizo yokugcina ihlangabezana namazinga adingekayo kanye nokucaciswa.
Imigqa yokusika iklanyelwe ukufeza izinga eliphezulu lokunemba ngokusebenzisa ukuqondanisa ngokucophelela kwezingxenye zokusika, ukulawulwa okuqondile kokucindezeleka, kanye nokudla okufanayo kwempahla. Ikhono lokugcina ukunemba okungaguquki kuyo yonke inqubo yokusika kubalulekile ukuze kuhlangatshezwane nezidingo zomkhakha wokucubungula izinto zikagesi. Kungakhathaliseki ukuthi okokukhiqiza okukhulu noma ama-oda angokwezifiso, ukunemba kwemigqa yokusika kuthinta ngokuqondile ikhwalithi nokuthembeka kwamakhoyili ahlukanisiwe.
Ngaphezu kwalokho, ukunemba kwemigqa yokusika kunomthelela omkhulu ekukhiqizeni nasekusebenzeni kahle ekucutshungulweni kwezinto zikagesi. Ngokuhlala bekhiqiza amakhoyili anembile, abakhiqizi banganciphisa udoti wezinto ezibonakalayo, bathuthukise ukusetshenziswa, futhi banciphise isidingo sokusebenza kabusha noma ukulungisa. Lokhu akugcini nje ngokuholela ekongeni izindleko kodwa futhi kunomthelela ohlelweni lokukhiqiza oluzinzile futhi olunobungani nemvelo.
Ukuthuthuka kwezobuchwepheshe kube negalelo elikhulu ekunembeni nasekunembeni kwemigqa yokusika ekucutshungulweni kwezinto zikagesi. Imigqa yesimanje yokusika ifakwe ezishintshayo ezithuthukile, amasistimu okulawula, namathuluzi okuqapha edijithali ukuthuthukisa ukusebenza kwawo namandla. Lobu buchwepheshe buvumela abakhiqizi ukuthi bafinyelele amazinga aphezulu okunemba, ukungaguquguquki, nokusebenza kahle enqubweni yokusika.
Obunye bobuchwepheshe obubalulekile obusetshenziswa emigqeni yokusika ukulawulwa kwedijithali kwemingcele yokusika. Ngokuhlanganisa amasistimu okulawula edijithali, abakhiqizi bangakwazi ukuthuthukisa izilungiselelo zokubeka i-blade, ukulawulwa kwegebe, kanye nokungezwani kwezinto ezibonakalayo ukuze bathole imiphumela efiselekayo yokusika. Leli zinga lokunemba nokuguquguquka livumela ukulungiswa okusheshayo nokulungiswa kahle kwenqubo yokusika, ngaleyo ndlela kuthuthukiswe ukunemba okuphelele kwamakhoyili we-slit.
Obunye ubuchwepheshe obubalulekile emigqeni yokusika ukusetshenziswa kokulinganisa okungathinteki kanye nezinhlelo zokuhlola. Izinzwa ezisekelwe kwi-laser, izinhlelo zokubona, nezinye izindlela zokuhlola ezingabhubhisi zisetshenziswa ukuze kuqashwe ubukhulu, ikhwalithi yomkhawulo, nezici zangaphezulu zamakhoyili ahlukanisiwe ngesikhathi sangempela. Lokhu kuhlolwa kwesikhathi sangempela kanye nendlela yokuphendula kwenza abakhiqizi bakwazi ukubona futhi balungise noma yikuphi ukuchezuka noma amaphutha phakathi nenqubo yokusika, ngaleyo ndlela baqinisekise ukunemba kanye nekhwalithi yemikhiqizo yokugcina.
Njengoba isidingo sezinto zikagesi ezisezingeni eliphezulu siqhubeka sikhula, ikusasa lemigqa yokusika selikulungele ukuqhubeka nokuthuthuka. Abakhiqizi bahlala behlola ubuchwepheshe obusha futhi benza ukuthuthukiswa kwezinqubo ukuze bathole amazinga aphezulu ngisho nangaphezulu okunemba, ukunemba, nokusebenza kahle ekucutshungulweni kwezinto zikagesi. Amanye amathrendi esikhathi esizayo emigqeni yokusika ahlanganisa ukuhlanganiswa kobuhlakani bokwenziwa, ukufunda ngomshini, nokuhlaziya idatha ukuze kuthuthukiswe ukulawulwa kwenqubo nokwenza ngokugcwele.
Ukusetshenziswa kobuhlakani bokwenziwa (i-AI) nama-algorithms okufunda komshini kunganika amandla imigqa yokusika ukuthi ilungise ngokuzenzakalelayo amapharamitha okusika, ibikezele izidingo zokunakekela, futhi ithuthukise ukukhiqizwa kokukhiqiza. Lobu buchwepheshe bungakwazi ukuhlaziya amanani amakhulu wedatha kusukela kunqubo yokusika futhi zenze izinqumo zesikhathi sangempela ukuze kuqinisekiswe izinga eliphezulu lokunemba nokunemba ekukhiqizeni amakhoyili ahlukanisiwe. Ukwengeza, amathuluzi okuhlaziya idatha anganikeza imininingwane ebalulekile ekusebenzeni kwenqubo, izici ezibonakalayo, namathrendi wekhwalithi, okuvumela abakhiqizi ukuthi bathuthukise ngokuqhubekayo imisebenzi yabo yokusika.
Ngaphezu kwalokho, ukuhlanganiswa kwamarobhothi kanye ne-automation esebenzisanayo emigqeni yokusika kungashintsha indlela izinto zikagesi ezicutshungulwa ngayo. Amasistimu wamarobhothi angakwazi ukuphatha izinto ezibonakalayo, izinguquko zamathuluzi, nemisebenzi yokuhlola ngokunemba nangesivinini, kuyilapho okuzenzakalelayo okuhlanganyelwayo kunika amandla ukusebenzisana komshini womuntu ukuze kwenziwe imisebenzi eyinkimbinkimbi. Le ntuthuko ayithuthukisi nje kuphela ukunemba nokuvumelana kwenqubo yokusika kodwa futhi ithuthukisa ukuphepha kanye ne-ergonomics yendawo yokukhiqiza.
Kafushane, imigqa yokusika idlala indima ebalulekile ekufezeni ukunemba nokunemba ekucutshungulweni kwezinto zikagesi. Ikhono lokukhiqiza ngokungaguquki amakhoyili ahlukanisiwe anokubekezelelana okuqinile kanye nemiphetho yekhwalithi ephezulu kubalulekile ukuze kuhlangatshezwane nezidingo zemboni kagesi. Ngokusetshenziswa kobuchwepheshe obuthuthukisiwe, ikusasa lemigqa yokusika liqondiswe emazingeni amakhulu nakakhulu okunemba, ukusebenza kahle, kanye nokusungula izinto ezintsha. Njengoba abakhiqizi beqhubeka nokutshala imali kulezi zintuthuko, ikhwalithi nokuthembeka kwezinto zikagesi zisethelwe ukufinyelela ezindaweni eziphakeme, ukushayela inqubekelaphambili kanye nokusha embonini.
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