I-Evolution of Cut to Length Production Lines in Transformer Manufacturing

Imboni yokukhiqiza ama-transformer ibone intuthuko emangalisayo phakathi neminyaka edlule. Enye yentuthuko ebaluleke kakhulu ukuvela kwemigqa yokukhiqiza yokusika iye kobude. Le migqa ekhethekile iguqule indlela okwenziwa ngayo ama-transformer, yathuthukisa ukusebenza kahle, ukunemba, kanye nekhwalithi yomkhiqizo jikelele. Kulesi sihloko, sihlola umlando kanye nesimo samanje sokusika kuya kobude bemigqa yokukhiqiza ekukhiqizeni ama-transformer, sihlola umthelela wazo embonini kanye nezinzuzo ezizilethela abakhiqizi nakubathengi ngokufanayo. Qhubeka ufunda ukuze uthole ukuthi lobu buchwepheshe obusha buyimise kanjani kabusha indawo yokukhiqiza ama-transformer.

Izinsuku Zokuqala Zokwenza I-Transformer Manufacturing Innovation

Ama-Transformer ayizingxenye ezibalulekile zezinhlelo zamandla kagesi, futhi ukukhiqizwa kwawo bekulokhu kudinga ukunemba nokunemba. Ezinsukwini zokuqala, ukukhiqizwa kwe-transformer kwakuyinqubo enzima kakhulu. Umsebenzi wezandla wasetshenziswa kakhulu, okuholele ezikhathini ezinde zokukhiqiza kanye nokungahle kube khona ukungahambisani kwekhwalithi. Ukwethulwa kokuzenzakalelayo ezinqubweni zokukhiqiza kwaphawula ukuqala kwentuthuko ebalulekile embonini.

Ekuqaleni kwekhulu lama-20, kwaqala ukuvela imigqa yokukhiqiza eyisikiwe ibe ubude. Lezi zinhlelo zakuqala zaziyimishini futhi zithembele ekufakeni ngesandla ukuze kusingathwe imisebenzi eyahlukene. Nakuba banikeze ukuthuthukiswa okuthile mayelana nesivinini nokuvumelana, bebekude nezinhlelo eziyinkimbinkimbi esizibona namuhla. Abakhiqizi bakudala babhekane nezinselelo eziningi, okuhlanganisa ukuwohloka okuvamile nokunemba okulinganiselwe.

Naphezu kwale mikhawulo, imigqa yokukhiqiza yokusika ngaphambi kwesikhathi yabeka isisekelo sentuthuko yesikhathi esizayo. Babonise izinzuzo ezingaba khona zezinqubo ezizenzakalelayo, ezikhuthaza ucwaningo olwengeziwe nokuthuthukiswa kule ndawo. Njengoba ubuchwepheshe buqhubeka buthuthuka, kanjalo namandla ale migqa yokukhiqiza. Imboni yaqala ukuqhela emisebenzini yezandla futhi yabheka izixazululo ezizenzakalelayo.

Ukufika kwe-Modern Automation Technologies

Ushintsho oluguquguqukayo ekwenziweni kwama-transformer lweza nokufika kobuchwepheshe besimanje bokuzenzela. Ukwethulwa kwezinhlelo zokulawula izinombolo zekhompuyutha (CNC) nezilawuli zokucabanga ezihlelekayo (i-PLCs) kuguqule imigqa yokukhiqiza yokusika ibe ubude. Lezi zinhlelo zilethe izinga elisha lokunemba nokusebenza kahle enqubweni yokukhiqiza, okuvumela ukulawula okukhulu nokungaguquguquki.

Izinhlelo ze-CNC zenza abakhiqizi bakwazi ukulawula ngokunembile ukusika nokubunjwa kwezinto, ukunciphisa udoti nokuthuthukisa ikhwalithi yomkhiqizo. Lezi zinhlelo zingahle zihlelwe ukuthi zenze ukusikeka okuyinkimbinkimbi namaphethini ngokunemba okuphezulu, ukuqinisekisa ukuthi ucezu ngalunye luhlangabezana nemininingwane eqondile edingekayo ekukhiqizweni kwama-transformer. Leli zinga lokunemba liye lashintsha umdlalo embonini, njengoba lehlisa amaphutha nokwenza kabusha, okuholela ekongeni kwezindleko ezibalulekile.

Ngakolunye uhlangothi, ama-PLC athule izinga elisha lokuzenzakalela kanye nokuvumelana nezimo emigqeni yokukhiqiza. Lezi zilawuli zingahle zihlelelwe ukuphatha imisebenzi ehlukahlukene kanye nokusebenza, okuvumela abakhiqizi ukuthi bahlele izinqubo zabo futhi banciphise ukungenelela okwenziwa ngesandla. Ama-PLC anikeze amandla ukuhlanganiswa kwemishini eminingi namadivayisi emugqeni wokukhiqiza ohlangene, lapho ingxenye ngayinye yasebenza ndawonye ngaphandle komthungo ukukhiqiza ama-transformer ekhwalithi ephezulu.

Ukuhlanganiswa kwezinhlelo ze-CNC nama-PLC kuphawule ingqopha-mlando ebalulekile ekuthuthukisweni kwemigqa yokukhiqiza yokusika iye kubude. Lobu buchwepheshe bunikeze abakhiqizi ngamathuluzi abawadingayo ukuze bathole ukusebenza kahle okukhulu, ukunemba, nokungaguquguquki ezinqubweni zabo zokukhiqiza. Ngenxa yalokho, imboni yabona ukuthuthuka kwekhwalithi yomkhiqizo, izikhathi ezincishisiwe zokukhiqiza, kanye nokwanda kokukhiqiza okuphelele.

Iqhaza Lezinto Ezithuthukile kanye Namasu Okusika

Njengoba ukukhiqizwa kwe-transformer kwakuqhubeka nokuvela, kanjalo nezinto zokwakha kanye namasu okusika asetshenziswa enqubweni yokukhiqiza. Ukuthuthukiswa kwezinto ezithuthukisiwe, njengensimbi esebenza kahle kakhulu nama-alloys ayisipesheli, kudlale indima ebalulekile ekuthuthukiseni amakhono olayini bokukhiqiza abasikeka baye ubude. Lezi zinto zinikeza izakhiwo eziphakeme, njengamandla athuthukisiwe, ukuqina, kanye nokuhamba kukagesi, okuzenza zilungele izingxenye ze-transformer.

Ukwethulwa kwamasu okusika athuthukile kwayishintsha kakhulu imboni. Ubuchwepheshe bokusika i-laser kanye nejethi yamanzi, isibonelo, ilethe amazinga amasha okunemba kanye nesivinini kwinqubo yokukhiqiza. Lawa masu avumela abakhiqizi ukuthi bathole ukusikeka okuyinkimbinkimbi kanye nokuma ngodoti omncane wezinto ezibonakalayo, beqinisekisa ukuthi ingxenye ngayinye ihlangabezana nemibandela edingekayo.

Ukusika i-laser, ikakhulukazi, kwaba yinto ethandwayo yokukhiqiza i-transformer ngenxa yekhono layo lokusika izinto eziwugqinsi ngokunemba okuphezulu. I-laser beam egxilile ingenza ukusikeka okunembile ngokushesha nangempumelelo, yehlise izikhathi zokukhiqiza futhi ithuthukise ikhwalithi yomkhiqizo iyonke. Lobu buchwepheshe buphinde buye benza abakhiqizi bakwazi ukudala amajiyometri ayinkimbinkimbi nemiklamo obekunzima ukuyifeza ngaphambilini.

Ngakolunye uhlangothi, ukusika ijethi yamanzi, kunikeze isisombululo esiguquguqukayo nesihambisana nemvelo sokusika ngokunemba. Le nqubo yasebenzisa umfudlana wamanzi anomfutho ophezulu oxutshwe nezinhlayiya ezilumayo ukuze unqamule izinto. Ukusika i-jet yamanzi kwakuwusizo ikakhulukazi ezintweni ezizwela ukushisa, njengoba akuzange kukhiqize ukushisa okukhulu ngesikhathi sokusika.

Ukusetshenziswa kwezinto ezithuthukisiwe nezindlela zokusika kuvumele abakhiqizi ukuthi basunduze imingcele yokwakheka nokusebenza kwe-transformer. Lezi ntuthuko azithuthukisanga nje kuphela ukusebenza kahle kanye nokunemba kwemigqa yokukhiqiza esika iye kobude kodwa futhi yenze ukuthi kudalwe ama-transformer anamakhono athuthukisiwe nokwethembeka.

Ukuhlanganiswa Kobuchwepheshe Bedijithali Nemboni 4.0

Ukufika kwe-Industrial 4.0 kulethe inkathi entsha yedijithali nokuxhumana ekukhiqizeni ama-transformer. Ukuhlanganiswa kobuchwepheshe bedijithali, obufana ne-inthanethi Yezinto (IoT), ubuhlakani bokwenziwa (AI), kanye nokuhlaziywa kwedatha enkulu, kuguqule imigqa yokukhiqiza enqunyiwe yaba yizinhlelo ezixhumene kakhulu nezihlakaniphile.

Ubuchwepheshe be-IoT buvumela abakhiqizi ukuthi baqoqe futhi bahlaziye idatha kusuka kuzinzwa ezahlukahlukene namadivayisi kuwo wonke umugqa wokukhiqiza. Le datha ihlinzeka ngemininingwane ebalulekile ekusebenzeni nesimo sezisetshenziswa, okuvumela ukulungiswa okubikezelwayo kanye nokuqapha kwesikhathi sangempela. Ngokusebenzisa i-IoT, abakhiqizi bangakwazi ukuhlonza izinkinga ezingaba khona ngaphambi kokuthi zinyuke, banciphise isikhathi sokuphumula futhi bathuthukise ukusebenza kahle kokukhiqiza.

Amasistimu anamandla e-AI nawo afinyelele emigqeni yokukhiqiza enqunyiwe, evumela amandla okuzenzakalela athuthukile kanye nokwenza izinqumo. Ama-algorithms wokufunda komshini angahlaziya amanani amaningi edatha ukuze ahlonze amaphethini futhi alungiselele izinqubo zokukhiqiza. I-AI ingasiza futhi ekulawuleni ikhwalithi ngokuthola amaphutha nokudidayo ngesikhathi sangempela, iqinisekise ukuthi i-transformer ngayinye ihlangabezana namazinga adingekayo.

Ukuhlaziywa kwedatha enkulu kuphinde kuthuthukise amandla olayini bokukhiqiza abasikeka baye ubude ngokunikeza imininingwane ephathekayo ezicini ezihlukahlukene zenqubo yokukhiqiza. Abakhiqizi bangahlaziya idatha yokukhiqiza ukuze bahlonze amathrendi, balungiselele ukugeleza komsebenzi, futhi bathuthukise ukusebenza kahle kukonke. Ukuthatha izinqumo okuqhutshwa yidatha kuvumela ukuthuthukiswa okuqhubekayo kanye nokuqanjwa kabusha ekukhiqizeni ama-transformer.

Ukuhlanganiswa kobuchwepheshe bedijithali nezimiso ze-Industrial 4.0 kuguqule imigqa yokukhiqiza enqunyiwe yaba ubude ibe amasistimu ahlakaniphile naxhunyiwe. Lokhu kuthuthuka kuholele ekwenyukeni kokusebenza kahle, ukunciphisa isikhathi sokuphumula, kanye nekhwalithi yomkhiqizo ethuthukisiwe. Abakhiqizi manje bangafinyelela amazinga aphezulu okunemba, ukungaguquguquki, kanye nokuguquguquka ezinqubweni zabo zokukhiqiza, bahlangabezane nezidingo eziguqukayo zemboni.

Ikusasa Lemigqa Yokukhiqiza Ifinyelele Ebudeni Ekukhiqizeni I-Transformer

Njengoba imboni yokukhiqiza ama-transformer iqhubeka nokuvela, kanjalo izonciphisa imigqa yokukhiqiza ubude. Ikusasa liphethe amathuba ajabulisayo entuthuko eyengeziwe kanye nokuqanjwa kabusha kulo mkhakha. Indawo eyodwa yokukhula okungenzeka ukwamukelwa kobuchwepheshe bokukhiqiza okungeziwe, njengokuphrinta kwe-3D, ekukhiqizeni i-transformer.

Ukukhiqiza okungeziwe kunikeza izinzuzo eziyingqayizivele, okuhlanganisa ikhono lokudala amajiyometri ayinkimbinkimbi kanye nezingxenye ezenziwe ngezifiso ezinodoti omncane wezinto ezibonakalayo. Ngokuhlanganisa ukuphrinta kwe-3D emigqeni yokukhiqiza enqunyiwe iye kubude, abakhiqizi bangafinyelela ukuguquguquka okukhulu kwedizayini futhi banciphise izikhathi zokukhiqiza. Lobu buchwepheshe bunamandla okuguqula indlela ama-transformer akhiqizwa ngayo, okuvumela ukudalwa kwemiklamo esebenza kahle kakhulu futhi ethuthukisiwe.

Enye indawo yentuthuko yesikhathi esizayo ukuqhubeka kwentuthuko ye-automation kanye namarobhothi. Amarobhothi asebenzisanayo, noma ama-cobots, aya ngokuya esetshenziswa ezinqubweni zokukhiqiza ukuze asebenze kanye nabasebenzi abangabantu. Lawa marobhothi angenza imisebenzi ephindaphindayo futhi edinga ngokomzimba ngokunemba okuphezulu, ekhulula abasebenzi abangabantu ukuthi bagxile emisebenzini eyinkimbinkimbi kakhulu neyokwengeza inani. Ukuhlanganiswa kwama-cobots emigqeni yokukhiqiza enqunyelwe ukuya kubude kungathuthukisa ukusebenza kahle nokukhiqiza.

Ukusimama kanye nokucatshangelwa kwemvelo nakho kuzodlala indima ebalulekile ekusaseni lokukhiqiza ama-transformer. Njengoba imboni ilwela ukwehlisa izinga layo lekhabhoni futhi inciphise imfucuza, abakhiqizi bazohlola izinto zokwakha ezinobungani bemvelo nezindlela zokukhiqiza ezonga amandla. Imigqa yokukhiqiza ehlukanisiwe iye kubude izoqhubeka nokushintsha ukuze ihlangabezane nalezi zinhloso zokusimama, okuhlanganisa nobuchwepheshe obuluhlaza kanye nezinqubo.

Sengiphetha, ukuvela kwemigqa yokukhiqiza enqunyiwe iye yashintsha imboni yokukhiqiza ama-transformer. Kusukela ezinsukwini zokuqala zezinhlelo ezingajwayelekile kuya esikhathini samanje sokuzenzakalela okuthuthukile kanye nokwenza idijithali, le migqa yokukhiqiza iguqule indlela okwakhiwa ngayo ama-transformer. Ukuhlanganiswa kobuchwepheshe obusezingeni eliphezulu, njengezinhlelo ze-CNC, ama-PLC, i-IoT, i-AI, nezinto ezithuthukisiwe, kulethe amazinga angakaze abonwe okunemba, ukusebenza kahle, kanye nekhwalithi kwinqubo yokukhiqiza.

Uma sibheka phambili, ikusasa lemigqa yokukhiqiza enqunyiwe iye kobude ekukhiqizeni ama-transformer linesithembiso esengeziwe. Ukwamukelwa kokukhiqizwa okungeziwe, intuthuko eyengeziwe kuma-automation kanye namarobhothi, nokugxila ekuzinzeni kuzobumba isigaba esilandelayo salokhu kuguquka. Njengoba imboni iqhubeka nokusungula izinto ezintsha, abakhiqizi bazokwazi ukuhlangabezana nezidingo ezikhulayo zama-transformer asebenza kahle ngenkathi begcina ukusebenza kahle kanye nesibopho semvelo.