Amasu amasha ku-Core Slitting Machine Technology

Amasu amasha ku-Core Slitting Machine Technology

Imboni yezokukhiqiza yanamuhla ilokhu ithuthuka njalo, ngobuchwepheshe obusha kanye nezinto ezintsha ezishintsha indlela imikhiqizo ekhiqizwa ngayo. Emkhakheni wobuchwepheshe bomshini wokusika amatshe, kube nokuthuthuka okuphawulekayo okuthuthukise ukusebenza kahle, ukunemba, nokusebenza kukonke. Lezi zindlela ezintsha ziqhutshwa ukwanda kwesidingo sekhwalithi ephezulu, ama-cores asikwe ngokunemba ezimbonini ezahlukahlukene ezifana nokupakisha, iphepha, izindwangu, nokunye.

Izindlela Zokusika Ezithuthukile

Enye yezinto ezintsha ezibaluleke kakhulu kubuchwepheshe bomshini wokusika umnyombo ukuthuthukiswa kwezindlela zokusika ezithuthukile. Ngokwesiko, imishini yokusika insimbi yayisebenzisa imimese ejikelezayo noma izindlela zokusika zokugunda, okwakuvame ukuphumela ekusikekeni okungalingani, ama-burrs, nokunye ukungapheleli. Kodwa-ke, imishini yesimanje yokusika isisekelo manje ifakwe izindlela zokusika ezisezingeni eliphezulu njengokusika kwe-laser nokusika kwe-ultrasonic. Lezi zindlela zokusika ezithuthukisiwe zinikeza ukunemba okuphezulu, ukusikeka okuhlanzekile, kanye nokuncipha kwemfucuza yezinto ezibonakalayo, okuholela emikhiqizweni yokugcina yekhwalithi ephezulu.

Ekusikeni kwe-laser, i-laser enamandla amakhulu isetshenziswa ukusika izinto eziwumgogodla, okuholela emiphethweni ehlanzekile, ebushelelezi ngaphandle kwama-burrs noma ama-rough. Lobu buchwepheshe buzuzisa kakhulu ukusika izinto ezithambile noma ezibucayi ezidinga ukunemba okuphezulu. Ngakolunye uhlangothi, ukusika kwe-ultrasonic kusebenzisa ukudlidliza kwe-high-frequency ukudala ukusika okuhlanzekile, okunembile ngaphandle kokufaka ukucindezela okukhulu noma ukushisa kungqikithi. Kokubili ukusika kwe-laser nokusika kwe-ultrasonic kuthuthukise kakhulu ikhwalithi nokunemba kwezinqubo zokusika okuyisisekelo, okuzenze zibaluleke kakhulu emisebenzini yokukhiqiza yesimanje.

Ukuhlanganiswa kwe-Automation

Okunye okusha okubalulekile kubuchwepheshe bomshini wokusika okuyisisekelo ukuhlanganiswa kwe-automation. Ngokuthuthuka kwe-Industrial 4.0 kanye nokukhiqizwa okuhlakaniphile, imishini yokusika isisekelo isiphenduke i-othomathikhi, inikeza ukusebenza kahle okuthuthukisiwe, isivinini, kanye nokukhiqiza. Imishini yokuhlukanisa eyinhloko ezenzakalelayo ifakwe izilawuli ze-programmable logic (PLCs), izinzwa, nobunye ubuchwepheshe obuthuthukisiwe obubenza bakwazi ukwenza imisebenzi ngokungenelela kwabantu okuncane.

Ukuzenzakalela kuholele ezinzuzweni ezimbalwa ekusebenzeni kokuhlukanisa okuyisisekelo, okuhlanganisa izikhathi zokusetha ngokushesha, izikhathi ezincishisiwe zokushintsha phakathi kosayizi abahlukene abayinhloko, nokusebenza okuthuthukisiwe kukonke kwemishini (OEE). Ukwengeza, i-automation inikeze amandla ukuqapha kwesikhathi sangempela kanye nokuqoqwa kwedatha, okuvumela abakhiqizi ukuthi baqoqe imininingwane ebalulekile ezinqubweni zabo zokukhiqiza futhi benze izinqumo ezinolwazi zokuthuthukisa ukusebenza kahle nokunciphisa ukumosha. Sekukonke, ukuhlanganiswa kokuzenzakalela emishinini yokusika okuyisisekelo kuguqule indlela ama-cores akhiqizwa ngayo, okwenza inqubo ithembeke, ingaguquki, futhi ingabizi.

Ukuphathwa Kwezinto Ezithuthukisiwe

Emkhakheni wobuchwepheshe bomshini wokusika oyinhloko, ukuphatha izinto ezibonakalayo kudlala indima ebalulekile ekuqinisekiseni ukusebenza okushelelayo nokusebenza kahle. Ngokwesiko, imishini yokuhlukanisa isisekelo yayidinga ukulayishwa ngesandla kanye nokuthululwa kwezinto ezibalulekile, okungagcini nje ngokubeka ubungozi bokuphepha kubasebenzisi kodwa futhi kukhawulele ukusebenza kukonke kwezisetshenziswa. Kodwa-ke, ngokuthuthuka kobuchwepheshe bokuphatha izinto, imishini yesimanje yokusika ingqikithi manje inezici ezithuthukisiwe zokubamba izinto ezithuthukisa ukukhiqiza nokuphepha emsebenzini.

Okunye okuqanjwe kabusha okubalulekile ekuphatheni okubalulekile kwemishini yokuhlinza ewumgogodla ukuhlanganiswa kwezingalo zerobhothi kanye nezinhlelo zokuhambisa ezizenzakalelayo. Izingalo zamarobhothi ziyakwazi ukuphatha kahle futhi ngokunembile izinto eziyisisekelo, zizilayishe emshinini ukuze zicutshungulwe futhi zilayishwe imikhiqizo eqediwe ngaphandle kwesidingo sokungenelela komuntu. Lokhu akugcini nje ukunciphisa ingozi yokulimala emsebenzini kodwa futhi kuvumela ukusebenza okuqhubekayo, okungaphazamiseki komshini wokusika okuyisisekelo, okuholela ekukhiqizweni okuphezulu kanye nokusebenza kahle okuphelele.

Ukwengeza, amasistimu okudlulisa azenzakalelayo afana nama-roller conveyors, amabhande okuthutha, neziphakeli zomoya zinika amandla ukugeleza kwempahla engenamthungo kuyo yonke inqubo yokuhlukanisa okuyisisekelo, ukunciphisa isikhathi sokuphumula nokukhulisa umkhiqizo. Lobu buchwepheshe bokuphatha izinto ezithuthukisiwe buguqule imisebenzi yokusika okuyisisekelo, okuyenza iphephe, isheshe, futhi ithembeke kakhulu kunangaphambili.

Intelligent Control Systems

Ukuhlanganiswa kwezinhlelo zokulawula ezihlakaniphile kungenye inkambiso entsha kubuchwepheshe bomshini wokuhlinza osuthuthukise kakhulu ukusebenza nokusebenza okuhlukahlukene kwale mishini. Imishini yesimanje yokuhlinza ewumgogodla manje isifakwe izinhlelo zokulawula ezithuthukile ezinikeza ukulawula okunembile, okusebenziseka kalula ezicini ezihlukahlukene zenqubo yokusika, okuhlanganisa isivinini, ukushuba, imingcele yokusika, nokunye.

Amasistimu okulawula ahlakaniphile avumela opharetha ukuthi balungise ngokushesha futhi kalula umshini wosayizi abahlukene bomnyombo, izinto zokwakha, kanye nokucaciswa kokusika, ukunciphisa izikhathi zokusetha kanye nezikhathi zokushintsha phakathi kokusebenza kokukhiqiza. Ukwengeza, lezi zinhlelo zokulawula zinikeza ukuqapha kwesikhathi sangempela kanye nokuxilonga, okuvumela opharetha ukuthi bakhombe ngokuqhubekayo futhi babhekane nanoma yiziphi izinkinga ezingase ziphakame phakathi nenqubo yokusika, kuthuthukiswe ukwethembeka kanye nesikhathi sokusebenza kwemishini.

Ngaphezu kwalokho, amasistimu okulawula athuthukile ngokuvamile afaka ukuxhumana komsebenzisi okunembile nezinketho zokuxhuma, okuvumela ukuhlanganiswa okungenamthungo nezinye izinto zokukhiqiza kanye nezinhlelo zedatha. Lokhu kwenza abakhiqizi bakwazi ukwenza kahle konke ukuhamba komsebenzi wabo wokukhiqiza, banciphise izikhathi zokuhola, futhi bathuthukise ukusebenza kahle sekukonke. Ukuhlanganiswa kwezinhlelo zokulawula ezihlakaniphile kwenze imishini yokuhlinza ewumongo yaguquguquka futhi yavumelana nezidingo eziguqukayo zokukhiqiza kwesimanje, okuqhubeza ukukhiqiza okuphezulu kanye nekhwalithi ekukhiqizeni okuyisisekelo.

Intuthuko ku-Tooling kanye nobuchwepheshe be-Blade

Ubuchwepheshe be-Tooling kanye ne-blade buyisisekelo ekusebenzeni kanye nokunemba kwemishini yokusika okuyisisekelo, futhi izinto ezintsha zakamuva kule ndawo zithuthukise kakhulu amandla okusika nokuphila isikhathi eside kwale mishini. Amathuluzi okusika endabuko kanye nezindwani kwakuvame ukugqokwa, ukuchotshozwa, nokufiphala, okuholela ekwehleni kwekhwalithi yokusika nokushintshwa njalo. Kodwa-ke, inqubekelaphambili kubuchwepheshe bamathuluzi kanye ne-blade ibhekane nalezi zinselele, inikeze ukuqina okuthuthukisiwe, ubukhali, nokusebenza okusikayo.

Enye yentuthuko ephawulekayo ekusetshenzisweni kwamathuluzi kanye nobuchwepheshe be-blade ukusetshenziswa kwezinsimbi ezisezingeni eliphezulu, ezinembayo ezenziwe ngezinto ezithuthukisiwe njenge-carbide, insimbi enesivinini esikhulu, ne-ceramic. Lawa ma-blade aklanyelwe ukumelana nobunzima bokusebenza kwe-slitting ngesivinini esikhulu, enikeza ikhwalithi ephakeme yokusika, impilo ye-blade eyandisiwe, kanye nezidingo ezincishisiwe zokunakekelwa. Ukwengeza, imiklamo ye-blade emisha efana nemiphetho e-serrated, ama-micro-serrations, kanye nama-coatings akhethekile athuthukise ukusebenza kahle kokusika nokusebenza kwemishini yokusika okuyisisekelo, okubenza bakwazi ukuphatha izinhlobonhlobo zezinto ngokunemba nokungaguquguquki.

Ngokungeziwe ekuthuthukisweni kwezinto zokwakha nemiklamo, imishini yesimanje yokusika isisekelo iphinde ibe nezinhlelo zamathuluzi ezishintsha ngokushesha ezivumela ukushintshwa nokulungiswa kwe-blade, ukunciphisa isikhathi sokuphumula nokukhulisa isikhathi sokusebenza semishini. Le ntuthuko kubuchwepheshe bamathuluzi kanye ne-blade iphakamise amandla emishini yokusika okuyisisekelo, okubenza bakwazi ukuletha ama-cores wekhwalithi ephezulu, asikwe ngokunembile wezinhlelo zokusebenza ezahlukahlukene.

Kafushane, intuthuko kubuchwepheshe bomshini wokuhlikihla oyinhloko ilethe intuthuko enkulu ekusebenzeni kahle, ukunemba, kanye nokusebenza kukonke kwale mishini. Kusukela ezindleleni ezithuthukisiwe zokusika nokuzenzakalela kuye ekuphathweni okuthuthukisiwe kwempahla, amasistimu okulawula ahlakaniphile, kanye nobuchwepheshe bamathuluzi obuthuthukisiwe nobuchwepheshe be-blade, lezi zinto ezintsha ziguqule indlela ama-cores akhiqizwa ngayo endaweni yesimanje yokukhiqiza. Njengoba isidingo sekhwalithi ephezulu, ama-core-cut-cut cores aqhubeka nokukhula kuzo zonke izimboni ezihlukahlukene, ukuvela okuqhubekayo kobuchwepheshe bomshini wokusika okuyisisekelo kuzodlala indima ebalulekile ekuhlangabezaneni nalezi zidingo, ukushayela ukukhiqiza okukhulu, ukonga izindleko, kanye nokuncintisana okuphelele kwabakhiqizi.

Sengiphetha, ukuqamba okusha okuqhubekayo kubuchwepheshe bomshini wokusika okuyisisekelo akuzuzisi nje kuphela abakhiqizi kodwa futhi kunomthelela ekuthuthukisweni kwemboni yokukhiqiza iyonke. Njengoba ubuchwepheshe buqhubeka nokuvela, singalindela ukubona imishini yokusika esezingeni eliphezulu nesebenza kahle kakhulu ephakamisa amazinga okukhiqiza okuyisisekelo futhi yandise amathuba ezinhlelo zokusebenza ezahlukahlukene. Ngalezi ntuthuko, abakhiqizi bazokwazi ukuhlala ngaphambi kwejika, bahlangabezane nezidingo zemakethe ehlala ishintsha, futhi balethe imikhiqizo ewumongo yekhwalithi ephezulu ngokunemba nokungaguquguquki.