Ulayini wokusika uye kubude uwukusethwa kwemishini okukhethekile esetshenziswa embonini yokucubungula insimbi. Iguqula amakhoyili amakhulu ensimbi abe ubude obuthile, inikeze izinga eliphezulu lokunemba nokusebenza kahle. Le migqa ibalulekile ekuguquleni izinto zokusetshenziswa zibe izingxenye ezisebenzisekayo ezimbonini ezihlukahlukene.
Ulayini wokusika uye kubude uwukusethwa kwemishini okukhethekile esetshenziswa embonini yokucubungula insimbi. Iguqula amakhoyili amakhulu ensimbi abe ubude obuthile, inikeze izinga eliphezulu lokunemba nokusebenza kahle. Lezi i-china yokusika okuzenzakalelayo komugqa wobude zibalulekile ekuguquleni izinto zokusetshenziswa zibe izingxenye ezisebenzisekayo ezimbonini ezihlukahlukene.
Umsebenzi oyinhloko womugqa wokusika uye kubude uwukuqaqa, ukuleveli, nokusika amashidi ensimbi abe nobude obunqunyiwe ngaphambili. Le nqubo ibalulekile ezimbonini ezifana nezezimoto, ezokwakha, nezokukhiqiza ugesi, lapho ubukhulu obuqondile bubalulekile ukuze umkhiqizo wokugcina uqine nokusebenza.
Ukuze uqonde ngokugcwele ukuthi umugqa wokusika uye kubude usebenza kanjani, kubalulekile ukuhlukanisa izingxenye zawo ezibalulekile. Ingxenye ngayinye idlala indima ebalulekile ekusebenzeni kahle kanye nokunemba kwenqubo, iqinisekisa ukuthi umkhiqizo wokugcina uhlangabezana nemibandela edingekayo.
I-uncoiler, eyaziwa nangokuthi i-decoiler, iyindawo yokuqala ye- ukusika kuya ubude umugqa china. Ibamba ikhoyili yensimbi bese iyiphakela emgqeni. Umsebenzi oyinhloko we-decoiler ukuqinisekisa ukukhululwa okuzinzile nokulawulwayo kwekhoyili, ukuvimbela ukuhlangana noma ukungahambi kahle.
Kunezinhlobo ezahlukahlukene zama-decoilers, kufaka phakathi i-single-mandrel, i-double-mandrel, kanye nemiklamo ye-mandrel enwebekayo. Uhlobo ngalunye lunezinzuzo zalo, kuye ngezinto ezibonakalayo kanye nezidingo zokukhiqiza. Ukuqaqa ngendlela efanele kubalulekile ekugcineni ubuqotho bensimbi nokuqinisekisa ukucutshungulwa okushelelayo phansi komfula.
Uma insimbi isivuliwe, idlula ku-level noma i-straightener. Le ngxenye ibalulekile ekususeni noma yikuphi ukugoba noma ukuxega eshidini lensimbi. Ukulinganisa kubalulekile ukuze kuqinisekiswe ukuthi impahla iphansi futhi ilungele ukusikwa okunembile.
Amaleveli angaba ngomshini, awe-hydraulic, noma inhlanganisela yakho kokubili. Okukhethwa kukho kuncike ekugqineni kwezinto kanye nezinga elifunayo lokunemba. Ukulinganisa okufanele akuthuthukisi nje kuphela ikhwalithi yomkhiqizo wokugcina kodwa futhi kuthuthukisa ukusebenza kahle kwezinqubo ezilandelayo njengokusika nokupakisha.
Indlela yokudla ilawula ukuhamba kwezinto ngomugqa wokusika kuya kubude. Iqinisekisa ukuthi ishidi lensimbi lidliswa ngesivinini esingaguquki kanye nokuqondanisa, okubalulekile ekusikeni okunembile. Izinhlobo ezijwayelekile zezindlela zokuphakela zihlanganisa ama-roll feeder nama-servo feeder.
Ama-roll feeder asebenzisa amaroli ayimishini ukuze abambe futhi asunduze into, kuyilapho iziphakeli ze-servo zisebenzisa izilawuli zemoto ezithuthukisiwe ukuze zibekwe kahle. Ukukhethwa kokuphakelayo kuncike ezicini zezinto ezibonakalayo kanye nezinga elifiswayo lokulawula. Ukuphakela ngendlela efanele kuyisihluthulelo sokuzuza ukusebenza ngesivinini esiphezulu kanye nokugcina ukunemba.
I-shear noma indlela yokusika yilapho ukusika kwangempela kweshidi lensimbi kwenzeka. Kunezinhlobo ezahlukene zokugunda, ezifana nezishekeli ezijikelezayo kanye nezishekeli ze-guillotine, ngasinye silungele ukusetshenziswa okuthile. Ukugunda okujikelezayo kusikwe emigqeni yobude zilungele ukusebenza okushesha kakhulu, kuyilapho izishekeli ze-guillotine zinikeza ukusikeka okunembe kakhudlwana.
Ukunemba komshini wokusika kuthinta ngokuqondile ikhwalithi yomkhiqizo wokugcina. Amasistimu athuthukile asebenzisa izilawuli ze-CNC ukuqinisekisa ukuthi ukusika ngakunye kwenziwa ngokunemba okunembile. Ukugcinwa kahle kwama-shear blades nakho kubalulekile ukuze kuvinjwe amaphutha nokuqinisekisa ukusika okuhlanzekile.
Ngemuva kokusika, amashidi ensimbi ahlelwa futhi athuthwe kusetshenziswa i-stacker kanye nesistimu yokuhambisa. Indima yesitaki ukuhlela izingcezu ezisikiwe ngendlela ehlanzekile nehlelekile, elungele ukupakishwa noma ukusetshenzwa okwengeziwe. Amaconveyor asiza ukuphatha izinto ngendlela eshelelayo, anciphisa umsebenzi wezandla futhi akhulise ukusebenza kahle.
Izitaki zesimanje zingenziwa ngokuzenzakalelayo ukuphatha ubukhulu obuhlukahlukene nobukhulu bamashidi ensimbi. Baqinisekisa ukuthi izingcezu ezisikiwe zipakishwa ngaphandle kokulimala noma ukungahambi kahle. Ukupakisha okusebenzayo nokudlulisa kubalulekile ekugcineni ukukhiqiza nokuqinisekisa ukugeleza kokukhiqiza okungenazihibe.
Imigqa yokusikwa ukuya kobude iza ekucushweni okuhlukahlukene, ngayinye yakhelwe ukuphatha izinto ezithile kanye nezidingo zokukhiqiza. Ukuqonda umehluko phakathi kwalezi zinhlobo zomugqa wokusika kuya kubude obuzenzakalelayo kungakusiza ukhethe umugqa ofanele wezidingo zakho.

I-gauge ekhanyayo isikwe emigqeni yobude yakhelwe ukucubungula izinto ezisetshenziswayo ezizacile, ngokuvamile ezisetshenziswa ezimbonini ezifana nezezimoto kanye nogesi wabathengi. Le migqa ingakwazi ukuphatha izinto ezinobukhulu obusuka ku-0.2mm ukuya ku-3mm. Afakwe izilawuli ezinembayo ukuze kuqinisekiswe ukusikeka okunembile kanye nokumosha izinto okuncane.
Ukusetshenziswa kwemigqa yegeji ekhanyayo kufaka phakathi ukukhiqiza izingxenye zamaphaneli omzimba wezimoto, izindlu zikagesi, nezinto zesakhiwo ezingasindi. Ukunemba okuphezulu kanye isivinini esinqunyiwe semigqa yobude zizenze zilungele izimboni lapho ikhwalithi nokusebenza kahle kubaluleke kakhulu.
Imigqa yokusika ukuya kubude yegeji emaphakathi iyashintshashintsha futhi iyakwazi ukuphatha ububanzi obubanzi bezinto eziwugqinsi, ngokuvamile ukusuka ku-3mm ukuya ku-10mm. Le migqa ivame ukusetshenziswa ezimbonini ezifana nezokwakha, lapho isidingo sezingxenye zesakhiwo ezinobukhulu obunembile siphezulu.
Imigqa yegeji emaphakathi inikeza ibhalansi phakathi kwejubane nokunemba. Afakwe izindlela eziqinile zokulinganisa nokusika ukuze kusingathwe ubukhulu bezinto ezibonakalayo. Izicelo zihlanganisa ukukhiqiza imishayo, amakholomu, nezinye izici zesakhiwo ezisetshenziswa ezakhiweni namaphrojekthi engqalasizinda.
Ilayini yegeji esindayo esike ibe ngobude idizayinelwe ukucubungula izinto eziwugqinsi nezisindayo, ezivame ukusetshenziswa ezimbonini ezifana nezokwakha umkhumbi, imishini esindayo, nokwakhiwa kwezinga elikhulu. Le migqa ingakwazi ukusingatha ukujiya kwempahla okudlula u-10mm, inikeze amandla nokuqina okudingekayo ezinhlelweni zokusebenza ezinzima.
Imigqa yegeji esindayo ifakwe ama-decoiler anamandla, amaleveli, nezindlela zokusika ukuphatha isisindo esikhulu sempahla. Izicelo zihlanganisa ukukhiqiza izingxenye ezinkulu zesakhiwo, izingxenye zemishini ezisindayo, kanye nemikhumbi yemikhumbi. Ukunemba nokuqina kwale migqa kubalulekile ekugcineni ubuqotho nokusebenza kwemikhiqizo yokugcina.
Ukutshala imali kulayini wokusika uye kubude kuletha izinzuzo eziningi enqubweni yakho yokukhiqiza, okuthuthukisa kokubili ikhwalithi nokusebenza kahle kokukhiqiza.
Enye yezinzuzo eziyinhloko zokusebenzisa umugqa wokusika uye kubude izinga eliphezulu lokunemba nokunemba elikunikezayo. Le migqa iklanyelwe ukuletha ukusikeka okungaguquki nokunembile, ukuqinisekisa ukuthi ucezu ngalunye luhlangabezana nokucaciswa okudingekayo. Lokhu kunemba kubalulekile ezimbonini lapho ukuchezuka okuncane kungaholela ezinkingeni ezibalulekile.
Ukusika okunembile kunciphisa ukumoshwa kwezinto futhi kuqinisekisa ukuthi ucezu ngalunye lulungele ukusetshenziswa ngokushesha kwezinye izinqubo zokukhiqiza. Leli zinga lokunemba liphinde lithuthukise ikhwalithi yomkhiqizo wokugcina, okuholela ekwanelisekeni okuphezulu kwamakhasimende nokuncipha kwezindleko zokuphinda kusetshenzwe kabusha.
Imigqa yokusika iye kubude ithuthukisa kakhulu ukusebenza kahle kanye nokukhiqiza ekucubunguleni insimbi. Le migqa yenza ngokuzenzakalelayo inqubo yokuqaqa, ukulinganisa, ukusika, nokupakisha, ukunciphisa isidingo sokungenelela okwenziwa ngesandla kanye nokukhulisa isivinini sokukhiqiza. isivinini esinqunyiwe somugqa wobude ingacubungula imiqulu emikhulu yezinto ngesikhathi esifushane, ihlangabezane nezidingo zezindawo zokukhiqiza umthamo ophezulu.
Ukuzenzakalela nokunemba kwale migqa nakho kunciphisa isikhathi sokuphumula namaphutha, okuholela kunqubo yokukhiqiza ehleleke kakhudlwana. Lokhu kukhuphula ukusebenza kahle kuhumushela ukonga izindleko kanye nomkhiqizo ophezulu, okwenza kube ukutshalwa kwezimali okubalulekile abakhiqizi bomugqa wokusika ngokuzenzakalelayo.
Imigqa yokusika ukuya kubude inikeza ukuguquguquka nokuguquguquka, ukuvumela abakhiqizi bemishini yokusika ubude ukucubungula inhlobonhlobo yezinto zokwakha kanye nogqinsi. Le migqa ingenziwa ngendlela oyifisayo ukuze ihlangabezane nezidingo ezithile zokukhiqiza, noma ngabe ezezinto zokukala ezikhanyayo, eziphakathi, noma ezisindayo. Ukuguquguquka kwemigqa yokusika kuya kobude kubenza bafaneleke ezimbonini ezihlukahlukene, kusukela kwezezimoto kuye kwezokwakha kuya kubahlinzeki bemishini kagesi.
Izinketho zokwenza ngendlela oyifisayo zihlanganisa ukulungisa izingxenye zomugqa ukuze uphathe izinto ezibonakalayo ezihlukahlukene kanye nokuhlanganisa izici ezengeziwe ezifana nokupakishwa okuzenzakalelayo noma amasistimu okuhlola. Lokhu kuvumelana nezimo kuqinisekisa ukuthi abakhiqizi bangakwazi ukuhlangabezana nezidingo zamakhasimende ezihlukahlukene futhi bazivumelanise nezimfuneko ezishintshayo zemakethe.
Imigqa yokusika ukuya kubude iyahlukahluka futhi ithola izinhlelo zokusebenza kuzo zonke izimboni ezihlukahlukene, ngayinye izuza ekunembeni nokusebenza kahle ezikunikezayo.
Imboni yezimoto incike kakhulu emigqeni yokusika iye kobude ukuze ikhiqize izingxenye ezihlukahlukene. Le migqa isetshenziselwa ukusika izinto zamaphaneli omzimba, izingxenye ze-chassis, nezinye izingxenye zesakhiwo. Ukunemba nokusebenza kahle kwemigqa yokusika iye kobude iqinisekisa ukuthi ucezu ngalunye luhlangabezana nezindinganiso eziqinile zekhwalithi ezidingekayo ekukhiqizeni izimoto.
Izingxenye ezithile ezikhiqizwe kusetshenziswa imigqa yokusika-kuya-ubude ihlanganisa amaphaneli eminyango, ama-fender, ama-hood, namaphaneli ophahla. Ikhono lokukhiqiza lezi zingxenye ezinobukhulu obuqondile kanye nokukhubazeka okuncane kubalulekile ekugcineni ukusebenza nokuphepha kwezimoto.
Imigqa yokusika kuya kobude isetshenziswa kakhulu embonini yezokwakha ukuze kwakhiwe izingxenye zesakhiwo. Lezi ukusika nokusika emigqeni yobude ukukhiqiza imishayo, amakholomu, nezinye izakhi ezakha umgogodla wezakhiwo nemiklamo yengqalasizinda. Ukunemba nokuqina kwemigqa yokusika-ubude iqinisekisa ukuthi ucezu ngalunye luhlangabezana nezindinganiso ezidingekayo zesakhiwo.
Izibonelo zezinto zokwakha ezicutshungulwa kusetshenziswa imigqa yokusika-kuya-ubude ihlanganisa imishayo yensimbi, i-rebar, namaphaneli ensimbi. Lezi zingxenye zibalulekile ekwakhiweni kwezakhiwo ezihlala isikhathi eside nezithembekile, kusukela ezakhiweni zokuhlala kuya kumaphrojekthi amakhulu okuhweba.
Embonini yokukhiqiza ugesi nezinto zikagesi, imigqa yokusika iye kubude idlala indima ebalulekile ekukhiqizeni izingxenye ezifana namaphaneli kagesi, izindawo ezivalekile, nezindlu zikagesi. Ukunemba nokufana okunikezwa yile migqa kuqinisekisa ukuthi ucezu ngalunye lulingana kahle phakathi komhlangano omkhulu, lugcina ikhwalithi kanye nokusebenza komkhiqizo wokugcina.
Izinzuzo zokusebenzisa imigqa yokusika-ubude kule mboni ihlanganisa ukusebenza kahle kokukhiqiza, ukunciphisa ukumoshwa kwezinto ezibonakalayo, kanye nekhwalithi yomkhiqizo ethuthukisiwe. Lezi zinzuzo zibalulekile ekugcineni ukuncintisana kanye nokuhlangabezana namazinga aphezulu alindelwe amakhasimende.
Imigqa yokusika iye kobude ibalulekile embonini yokucubungula insimbi, enikeza ukunemba okungenakuqhathaniswa, ukusebenza kahle, kanye nokuguquguquka. Kusukela ekuqondeni ukuthuthuka kwabo komlando kuya ekuhloleni izingxenye zabo ezibalulekile nezinzuzo, sibonile ukuthi le migqa iguqule kanjani izinqubo zokukhiqiza. Abalulekile ezimbonini ezihlukahlukene, okuhlanganisa ezezimoto, ezokwakha, nemishini kagesi, ahlinzeka ngezinga eliphezulu, ukusikeka okunembile okuhlangabezana nemibandela eqinile.
Uma ubheke ukuthuthukisa amakhono akho okukhiqiza, ukutshala imali emugqeni wokusika uye kubude kuyisu elihle. Ubuchwepheshe obuthuthukisiwe nokusebenza kahle kwale migqa kungakhuphula kakhulu umkhiqizo wakho nekhwalithi yomkhiqizo. Ukuze uthole izixazululo ezenzelwe wena nezeluleko zochwepheshe, finyelela kuCanwin. Sihlinzeka ngemishini yokusika-ubude ephezulu eklanyelwe ukuhlangabezana nezidingo zakho ezithile. Xhumana nathi namuhla eCanwin futhi sikuvumele sikusize ukhuphule izinqubo zakho zokukhiqiza zibe phezulu.