I-Foil Winding Machine BRJ-1000: Lo matshini wokuvala i-foil unenkangeleko ekhethekileyo, ukusebenza kakuhle, umboniso wedatha enembile, iqondo eliphezulu lokuzenzekelayo, kwaye wamkelwa kakuhle ngabasebenzisi. Lo matshini wokucoca i-foil usetyenziswa ngokubanzi kwi-oyile-immersed transformer, i-transformer eyomileyo, ekhethekileyoi-foil ejikelezayo kwi-transformer kunye nemveliso yereactor efunekayo.
Iikhoyili zefoyile zezobungqingqwa obahlukeneyo bobhedu okanye ifoyile yealuminiyam njengomqhubi, kunye nezinto ezibanzi zeribhoni zokugquma njengogqume phakathi komaleko, kunye nezinto ezimxinwa zeribhoni zokugquma njengento yokugquma isiphelo, egqityiweyo ukujija ixesha elinye, yenze ikhoyili. Izikhokelo zangaphakathi nangaphandle zekhoyili ziboshwe kwaye zihlanganiswe ngexesha elifanayo.
2.1 Itheyibhile yeparameter esemgangathweni (inokwenziwa ngokwezifiso)
| Hayi. | Into | Ipharamitha |
| BRJ-1000 | ||
| 1 | Uluhlu olusebenzayo lwekhoyili | |
| 1-1 | Ubude be-axial | 500-1100mm |
| 1-2 | Ubude be-axial (kunye nomgca wesikhokelo) | 650-1300mm |
| 1-3 | Isazisi (ngaphandle komqolo) | Ububanzi ¢100 |
| 1-4 | OD MAX | Ububanzi ¢1200 |
| 1-5 | Isazisi MIN | Ububanzi ¢200 |
| 1-6 | Imilo yekhoyili efanelekileyo | Isangqa \ uxande |
| 2 | Izinto zekhoyili | |
| 2-1 | Izinto eziphathekayo | Ifoyile yobhedu \ Ifoyile yeAluminiyam |
| 2-2 | Ububanzi | 200-1050mm |
| 2-3 | Ukutyeba | I-foil yobhedu: 0.3-2.5mm |
| Ifoyile yeAluminiyam: 0.5-3mm | ||
| 3 | I-Decoiler | |
| 3-1 | Ikhoyili ID | Ububanzi ¢400\510 |
| 3-2 | Ikhoyili OD | Ububanzi ¢1000 |
| 3-3 | Ubude be-coil shaft | 1000mm |
| 3-4 | Ubungakanani beshaft engundoqo | Ububanzi ¢400-520 |
| 3-5 | Ukulayisha ubunzima | 2000kg |
| 3-6 | Uxinzelelo | 20000 N |
| 3-7 | Uxinzelelo lokusebenza | 0-0.6(MP) |
| 4 | Ikhoyili | |
| 4-1 | Itorque yemveliso | 6544Nm |
| 4-2 | Amandla omoya | Umaleko ophindwe kabini 15KW |
| 4-3 | Imowudi yokulungelelanisa isantya | Frequency stepless irhuluneli |
| 4-4 | Isantya somoya | 0-25(r/min) |
| 5-1 | Weld indlela | Argon arc welding TIG |
| 5-2 | Isantya sokuwelda | 0-25(r/min) |
| 6-1 | Indlela yokucheba | Ukucheba okuqengqelekayo kombane |
| 6-2 | Isantya sokucheba | 0.42m/mz |
| 7 | Insulating layer | Iiseti ezimbini |
| 7-1 | Air shaf OD kunye ID | Faka isicelo kwi-ID yekhoyili Ф75.5~Ф78 |
| 8 | Ukuphelisa isixhobo sokugquma | Iiseti ezi-6 (zinokwenziwa ngokwezifiso) |
| 8-1 | QTY | |
| 8-2 | Isazisi | 44MM |
| 8-3 | OD | ¢350MM |
| 8-4 | Ububanzi | 15-50MM |
| 9 | Ukubala ngokuchanekileyo | 0.1 ukujika |
| 10 | Imo yokulungiswa kokutenxa kunye nokuchaneka | Ukulungiswa kombane wefoto ±0.5mm |
2.2 Ukwakhiwa kunye nomsebenzi wesixhobo
(1. Isixhobo sokukhupha uthuli) (2. Isixhobo sokutyisa) (3. Ukwandisa isixhobo) (4. Isixhobo sokucinezela, isixhobo sokususa uthuli) (5. Isixhobo sokucheba) (6. Ukuphelisa isixhobo sokungagqumi) (7. Umatshini wokuvala umoya) (8. Isixhobo sokuwelda) (9. Isixhobo sokugquma isigqubuthelo) (10. Isixhobo sokulungisa ukutenxa) (11. Isixhobo sokulawula umbane).
Olu hloboumatshini wokuvala ifoyile yenzelwe ukujija i-aluminiyam kunye ne-copper foil uhlobo lwekhoyili kwi-transformer kunye nezixhobo zombane. Kukho umatshini we-LV foil ojikelezayo kunye nomatshini we-HV we-foil ojikelezayo, osetyenziselwa ukwenza i-voltage ephantsi kunye ne-high voltage coil kwi-transformers yamandla ombane.Olu hlobo lomatshini ojikelezayo we-foil we-transformer yenzelwe ukujikeleza i-aluminium kunye ne-copper foil uhlobo lweekhoyili kwi-transformer kunye nezixhobo zombane. Kukho umatshini wokujija ngefoyile ye-LV kunye nomatshini wokujija we-HV foil, osetyenziselwa ukwenza umbane ophantsi kunye neekhoyili zombane ophezulu kwiziguquli zamandla. Isixhobo sokuguqula i-foil ikakhulu siquka i-conductor decoiler, i-insulation decoiler, i-end insulation spindle, iyunithi yokucheba, i-TIG welder, i-rewinder, kunye nesakhelo esiphambili somatshini, iphaneli yokulawula, njl.
Iipropati ze-foil ezijikelezayo kwi-transformer
1. Umgangatho ophezulu we-VF olawula isantya sefoil esingena stepless.
2. Ukucheba okuzenzekelayo kunye ne-welding ezenzekelayo ifezekisa ukusebenza ngokulula.
3. Ngolawulo lwe-PLC kunye nokusebenza kwesikrini sokuchukumisa, amacandelo ombane ophawu lwamazwe ngamazwe.
4. Ukulinganisa okuzenzekelayo kweefoto zombane kwiifoyile ziqinisekisa ukusebenza okuphezulu.
2.1.1 I-Decoiler
Iiseti ezimbini, ngaphambili nangasemva ulawulo oluphakathi.
I-Decoiler ayixhasi nje kuphela i-coil kunye nokutya, kodwa inomsebenzi wokuguqula ukuphambuka ngokuzenzekelayo.I-shaft ephambili yomatshini wokukhulula inecandelo lecandelo lesikwere, kunye neeseti ezintathu zeebhloko zeenwele ezithambekele zixhasa iibhloko ezintathu zokwandisa okwe-arc, ezinokuqiniswa. i-coil material kwi-barrel yezinto eziphathekayo.I-shaft engundoqo inokuqhutyelwa ngokusebenzayo kwi-front or reverse direction for unncoiling, dischargeing and receive, ukwenzela ukulungelelanisa imeko yokusebenza nanini na. Kwikhonkco, i-shaft engundoqo ikhutshwe kwisixhobo sokuqhuba nge-clutch.I-shaft ephambili ixhotyiswe ngeeseti ezimbini zezixhobo zokudambisa isilawuli se-pneumatic, ezinokuthi zisetyenziswe ngokuzimeleyo okanye ngokufana, ukwenza uluhlu lohlengahlengiso lwamandla okwandisa ububanzi. yesixhobo sokudambisa ipneumatic, kulula ukuyilawula, icocekile kwaye ikhuselekile.Indlela yonke yokukhulula idityaniswe nesakhelo esiphambili ngomzila kaloliwe wesikhokelo esinemigaqo emikhulu, kwaye ixhotyiswe ngenkqubo yamandla e-servo. Ngokwemiyalelo yenkqubo ye-PLC engundoqo yokulawula, indlela yokukhupha iya kuhamba malunga nomzila wesikhokelo ngokukhawuleza nangokuchanekileyo, ukwenzela ukuba kuqinisekiswe ukuba i-foil isoloko ikwimeko echanekileyo ngokwempendulo yesignali yokufumanisa ukutenxa kwaye iqonde ukuphambuka. umsebenzi wokulungelelanisa webhanti ye-foil.
2.1.2 Umatshini wokufola
Umatshini wokujija ubekwe ngaphambili ngasekunene kwesixhobo, kwaye itorque ephumayo iqonda ukujika komjikelo nge-shaft ejikelezayo. Amandla omatshini kunye ne-torque ephumayo yomatshini wokuguqula i-transformer inikwa kuqala kuyilo. Olu lwakhiwo luqwalaselwe ngomda owaneleyo ngokobukhulu bomda wobungakanani bezinto zokusebenza kunye nomda ophezulu wamandla okwandisa okufunwa yinkqubo.
Imeko yomatshini wokujija i-transformer yenziwe ngeshiti elishinyeneyo lentsimbi, elenziwe ngoomatshini emva konyango lokuphelisa uxinzelelo nge-annealing. Isixhobo sokuhambisa kunye nesinciphisi senziwe ngemodyuli enkulu, imilo yezinyo le-helical kunye neeparamitha zomhlaba wezinyo elinzima. Iqinisekisa amandla omatshini wemveliso yetorque enkulu kunye nokusebenza kakuhle kwezixhobo zonke ezinengxolo ephantsi kakhulu yokusebenza.
Imowudi yokulawula isantya sokuguqula isantya, bonelela ngetorque ephezulu kunye nesantya esifanelekileyo ngesantya esiphantsi. Isantya esiphezulu sinika i-torque efanelekileyo, isantya esiphezulu. Ukuhlangabezana neemfuno ezahlukeneyo zenkqubo yokujija.Xa ujija i-spindle, i-slope of acceleration of start and stoping is set ngokufanelekileyo, kwaye umsebenzi wokuqhawula ulungiselelwe ukuphucula ukusebenza kwezixhobo. Amandla aphezulu e-automatic brake motor, amandla amaninzi agcinwe.
2.1.3 Indlela yokucheba ibhanti yefoyile
Iiseti ezimbini, uqwalaselo oluphezulu noluphantsi, lawula ngokwahlukeneyo.
Emva kokujija, nqumla umgca we-foil. Umatshini wokujija wefoyile weBRJ wamkela indlela yokucheba yokucheba ukusika ibhanti lefoyile. Imela ephezulu yoxinzelelo ifakwe kwisakhelo esijikelezayo esijikelezayo kunye nesilinda kwicala ngalinye lesiphelo esisezantsi sesakhelo esijikelezayo ukucinezela imela ephezulu yoxinzelelo kunye nebhanti yefoyile kwisiseko. Isitovu esisezantsi sixhonywe kwisakhelo sokutyibilika, kwaye siqhutywa yimoto kunye nesijija intonga ukuba iqhube kumzila kaloliwe wesikhokelo, ukuze ihob esezantsi iqengqeleke ecaleni komphetho ongentla wocinezelo, kwaye ibhanti lefoyile linokunqunyulwa. Ukulungelelanisa indawo esemaphethelweni yemela ephezulu yokucinezela, indawo yokujika yesakhelo esijikelezayo sinokushukunyiswa emva naphambili. Ukuze wenze isitovu esisezantsi kunye nesitovu esiphezulu sivale kodwa singalumi imela, isitovu esisezantsi sinokushukuma i-axial. , ngokusebenzisa i-spring press up the edge, ukunciphisa ubunzima bendibano phakathi kwesilayidi se-hob kunye nesiseko, ukuphucula ukuchaneka kokucheba.
2.1.4 Isixhobo se-welding esizenzekelayo
Ukuze kuhlangatyezwane neemfuno ze-lap welding kunye nokuphela kwe-welding, imihlathi ye-welding fixture inokugungqa ngoluhlu oluthile. Ibamba eliphezulu linokujinga phantsi, kwaye ibamba elisezantsi linokutshintshwa xa kufuneka. Isihlalo somatshini we-welding ngokuzenzekelayo sifakwe kwibhokisi ye-axle ye-axle ye-transformer foil winding machine, kunye ne-welding fixture, i-welding gun kunye nenkqubo yokuhamba ngokuzenzekelayo inokusebenza kwisihlalo. Nangona kunjalo, emva kokugqitywa kwenkqubo ye-welding, i-welding mechanism iya kubuyiselwa ngasekunene ukuze ikhulule indawo yokucima ukuze kube lula ukusebenza ngokujija. Umpu we-welding ufakwe kwi-trolley yokuhamba. Umpu we-welding unokulungiswa kwiindawo ezahlukeneyo ukuze ulungelelanise kwiifom ze-welding ezahlukeneyo. Itroli iqhutywa yimoto elawula isantya, isinciphisi sesantya kunye nesikrufu sokukhokela. Ngaba ukulungelelanisa isantya welding lula.
Indlela yokudibanisa i-argon arc welding (TIG) kunye nokuguqulwa kwe-AC kunye ne-DC, akukho filler.
2.1.5 Isixhobo sokuvula isigqumathelo se-Layer
Isixhobo sokugquma isigqumathelo sisixhobo esixhasa icoil yezinto ezigqumayo kwaye ibangela ukuba izinto zokugquma zivelise amandla okwandiswayo ngexesha lokujija.Olu luhlu lomatshini wokujija lunamaleko amabini omatshini wokugquma we-insulation.Izaleko ezimbini zephepha okanye ifilimu nazo zinokubonelelwa. .Umatshini wenziwa ngamacandelo amane: umgqomo wezinto ezivuthayo, i-drive system, inkxaso eshukumayo kunye nesixhobo sokumanzisa. Cinezela ivalve ekupheleni kombhobho we-inflatable wezinto eziphathekayo ukuze uhoxise ibhloko yokudumba kwerubha yombhobho wento, uyibeke kumbhobho wezinto eziphathekayo. ngokuthe ngqo, sebenzisa umpu womoya ukutyhala ibhlokhi yokudumba kwerabha ngevalve, kwaye ulungise icoil ekhuselayo kwi-inflatable material barrel.Sula isibiyeli esishukumayo, wenze indawo exhasayo yesibiyeli segiya ekupheleni kwe-shaft yezinto. umgqomo, kwaye ugqibezele ukulayishwa kwe-coil yokugquma.Ngeli xesha, i-drive kunye ne-damping imisebenzi iya kusebenza kwi-coil yokugquma igxininise kwinkxaso, ukwenzela ukuba iphepha lokufakelwa kwephepha liya kugcina imeko yokwandisa echazwe kwinkqubo yokujika, kunye ubungakanani bokumanzisa bunokulungiswa ngokufanelekileyo ngokungenamkhethe.
2.1.6 Ukuphelisa i-insulation isixhobo sokukhulula
Inkqubo iqulethe isakhelo sentonga yesikhokelo, isakhelo sokutya kunye nesakhelo sesilayidi esijikayo.Isilayidi sokutya sinokuhamba ngokukhululekileyo kwi-rack bar rack, i-rack yecala ngalinye line-tray yokutya. kuzo zombini iziphelo ikhoyili ngokusebenzisa amavili isikhokelo ezahlukeneyo, iirakhi isikhokelo kunye waziva pads.Ubungakanani bezinto ibhanti ukwandisa amandla inokuphunyezwa ngokulungisa iqondo clamping of pad waziva ngokuseta screw.
2.1.7 Isakhelo esingundoqo
Isakhelo esiphambili sisakhiwo sesakhelo, esenziwe ngepleyiti yentsimbi eshinyeneyo kwaye idityaniswe nezinto ezinxulumeneyo. Iiseti ezimbini zenkqubo yesikhokelo yefoyile zisekwe kwindawo ephezulu kunye nesezantsi ngokulandelelanayo, (ukususa, isixhobo sokususa uthuli, isixhobo soxinzelelo lwe-roller compression yonke inokuchaneka ukuchaneka ngokuzenzekelayo) isixhobo sokufumanisa ukutenxa, isixhobo sokusika ukugquma, isakhelo senkxaso ye-shaft ejikelezayo, njl. Ukuhlangabezana nesikhokelo esiphindwe kabini sefoyile kunye nokusetyenzwa. Isakhelo esiphambili senzelwe amandla aphezulu okuthwala imikhosi eyahlukeneyo yoomatshini kunye nomxhuzulane. Ukuchaneka kwendawo yemingxuma ye-axis ehambelanayo kwi-wallboard ekhohlo nasekunene iqinisekiswa ngo-synchronous machining.
2.1.8 Inkqubo yolawulo lombane
Yonke i-winging winding, ukulungiswa kokuphambuka, inani lokulawula ukujika kunye neentlobo ezahlukeneyo zokubonisa, zibalwa yinkqubo yokulawula ye-PLC ukunika imiyalelo eyahlukileyo. Iphunyezwe yinkqubo nganye. Umsebenzisi ufuna kuphela igalelo leeparamitha zokusebenza eziyeleleneyo ngojongano lomatshini wescreen esikhulu sesikrini somntu, onokugqibezela ngokulula ukuveliswa kobunzima bomsebenzi kunye neenkcukacha ezifanayo. Zonke izixhobo zinokuqhutywa ngesandla ngokulawula iqhosha, kuquka i-intshi kunye nokudibanisa. Inani lamaqhosha angxamisekileyo abekwe kwindawo ye-console ephambili kunye nesixhobo esiphambili, esinokuyeka ngexesha xa kukho ukungaqhelekanga ukuqinisekisa ukhuseleko. Yonke imisebenzi yenkqubo inokuqhutywa yi-console ephambili.
2.1.9 Inkqubo yomoya
Inkqubo ithatha imodyuli yolawulo oluphakathi kunye nenani elikhulu le-mufflers, okwenza inqanaba lengxolo yomatshini wonke libe ngaphantsi kunezixhobo ezifanayo ezithunyelwa kwamanye amazwe.
Uxinzelelo lwesebe ngalinye, luhamba ngokuzimeleyo luhlengahlengiso.Ukuphunyezwa kwesenzo ngasinye se-pneumatic kulawulwa yiprogram yokuphunyezwa kwe-PLC, kwaye i-layout ye-pneumatic pipeline inengqiqo kwaye inokwethenjelwa.
| 1 | HIG | DELTA |
| 2 | I-Transducer | DELTA |
| 3 | Ukulungisa inkqubo yokutenxa | I-KPS-C2 |
| 4 | Umlawuli weprogram ye-PLC | DELTA |
| 5 | Izinto zombane | Schneider/Omron |
| 6 | Amalungu e-pneumatic | AirTAC |
| 7 | Umgca wesikhokelo | HIWIN |
FAQ
1.Singenza ntoni kuwe?
Sinokukubonelela ngezixhobo zokuvelisa i-transformer yamandla kunye neenkonzo zobugcisa ukwenzela ukuba udale umzi-mveliso onamandla okhuphisanayo. Sinokukubonelela ngeenkonzo ezikhethekileyo ze-OEM/ODM zefoyile yokuguquguqula. Nokuba awunaso isakhono sokuvelisa, ungaya kulanda iodolo yakho. Singakunika zonke izixhobo ezikumgangatho ophezulu ozifunayoi-foil transformer imveliso yezityalo. Kakade ke, ixabiso kufuneka libe nomtsalane kakhulu!
2.Iminyaka emingaphi inkampani yakho yenze olu hlobo lwezixhobo?
Sineminyaka engama-20 yamava entengiso kunye neziko lemveliso lanamhlanje elingama-200,000 eenyawo zesikwere.
3.Sesiphi isatifikethi onaso sesixhobo sakho?
Sinamalungelo awodwa omenzi wechiza angama-56 kwiinkalo zokuqanjwa kwamazwe ngamazwe. ISO9001 / SO14001/ STL / ASTA / KEMA
4.Ngaba ungathumela abasebenzi bakho ukuba basifakele izixhobo?
Emva - ukuthengisa simahla ukubonelela iinjineli kwisiza ufakelo kunye nokulungiswa kweempazamo kunye noqeqesho lobuchwephesha lobuchwephesha.Phendula imibuzo yakho yobuchwephesha okanye yobugcisa ngefowuni okanye ngokubhala.
5.Ingaba unayo nayiphi na iarhente kwilizwe lethu?
I-CANWIN iguqule kwaye iphucule amashishini emveli njengethuba lokuzinzisa "ibhanti elinye kunye nendlela enye" uyilo lobuchule, yenza nzulu intsebenziswano kunye neemarike zangaphandle. ngendlela yentsebenziswano kunye nenzuzo efanayo, ukuseka iziko lokuvelisa i-transformer kunye nesiseko sokusetyenzwa kwesiseko kuMbindi Mpuma, eIndiya. Dubai. Viyethnam. Thayilendi. etc.Kwixesha elizayo, i-CANWIN iya kubhekisa kwicala lenkokeli yezixhobo ezikrelekrele, okwenza i-China ibe nodumo lwehlabathi!
QHAGAMSHELANA US
i
SHIYA UMYALEZO
Nceda ugcwalise kwaye uthumele ifom engezantsi, siya kuqhagamshelana nawe kwiiyure ze-48, enkosi!
REIYAQHUBEKA
Zonke zenziwe ngokweyona migangatho ingqongqo yamazwe ngamazwe. Iimveliso zethu zifumene ubabalo kwiimarike zasekhaya nezangaphandle.