Imishini Yokumisa I-Foil
ICanwin iyiNkampani Yokuguqula Amandla Kagesi & Umkhiqizi Wesiguquli Kagesi
Ulimi
ICanwin iyiNkampani Yokuguqula Amandla Kagesi & Umkhiqizi Wesiguquli Kagesi
I-Foil Winding Machine BRJ-1000: Lo mshini wokusonga i-foil unokubukeka okuyingqayizivele, ukusebenza okulula, ukubonisa idatha enembile, izinga eliphezulu lokuzenzekelayo, futhi wamukelwe kahle abasebenzisi. Lo mshini we-foil winding usetshenziswa kabanzi ku-transformer efakwe ngamafutha, i-transformer eyomile, ekhethekileukwakheka kwe-foil ku-transformer nokukhiqizwa kwe-reactor kuyadingeka.
Amakhoyili e-foil anogqinsi obuhlukene ifoyili yethusi noma i-aluminium njengekhondatha, anento yokufaka iribhoni ebanzi njengento evalela phakathi kwezingqimba, anezinto zokugqumisa iribhoni emincane njenge-insulation yokugcina, eqeda ukusongwa kanye, yakhe ikhoyili. Imikhondo yangaphakathi nangaphandle yekhoyili iyashiselwa futhi isongwe ngesikhathi esifanayo.
2.1 Ithebula lepharamitha elijwayelekile elijwayelekile (lingenziwa ngezifiso)
| Cha. | Into | Ipharamitha |
| I-BRJ-1000 | ||
| 1 | Ibanga lokusebenza lekhoyili | |
| 1-1 | Ubude be-axial | 500-1100 mm |
| 1-2 | Ubude be-axial (nomugqa womhlahlandlela) | 650-1300mm |
| 1-3 | I-ID (Ngaphandle komugqa) | Ububanzi ￠100 |
| 1-4 | OD MAX | Ububanzi ￠1200 |
| 1-5 | I-ID MIN | Ububanzi ￠200 |
| 1-6 | Umumo wekhoyili ofanelekile | Indingilizi \ unxande |
| 2 | Izinto zekhoyili | |
| 2-1 | Okubalulekile | Ucwecwe lwethusi \ Ucwecwe lwe-Aluminium |
| 2-2 | Ububanzi | 200-1050 mm |
| 2-3 | Ubukhulu | I-foil yethusi: 0.3-2.5mm |
| I-aluminium foil: 0.5-3mm | ||
| 3 | I-Decoiler | |
| 3-1 | I-ID yekhoyili | Ububanzi ￠400\510 |
| 3-2 | Ikhoyili OD | Ububanzi ￠1000 |
| 3-3 | Ubude beshaft yekhoyili | 1000mm |
| 3-4 | Usayizi we-core shaft | Ububanzi ￠400-520 |
| 3-5 | Ilayisha isisindo | 2000kg |
| 3-6 | Ukushuba | 20000 N |
| 3-7 | Ingcindezi yokusebenza | 0-0.6(MP) |
| 4 | Ikhoyili | |
| 4-1 | I-torque yokuphumayo | 6544Nm |
| 4-2 | Amandla omoya | Isendlalelo esiphindwe kabili 15KW |
| 4-3 | Imodi yokulungisa isivinini | Imvamisa umbusi ongenasinyathelo |
| 4-4 | Isivinini somoya | 0-25(r/min) |
| 5-1 | Indlela yokushisela | I-Argon arc welding TIG |
| 5-2 | Isivinini sokushisela | 0-25(r/min) |
| 6-1 | Indlela yokugunda | Umshini wokugunda ugesi |
| 6-2 | Isivinini sokugunda | 0.42m/min |
| 7 | Isendlalelo sokuvikela | Amasethi amabili |
| 7-1 | I-air shaf OD ne-ID | Faka isicelo ku-ID yekhoyili Ф75.5～Ф78 |
| 8 | Qeda idivayisi yokufakelwa | Isethi engu-6 (ingenziwa ngezifiso) |
| 8-1 | QTY | |
| 8-2 | I-ID | 44 mm |
| 8-3 | OD | ￠350MM |
| 8-4 | Ububanzi | 15-50MM |
| 9 | Ukubala ukunemba | 0.1 ukuphenduka |
| 10 | Imodi yokulungiswa kokuchezuka nokunemba | Ukulungiswa kukagesi wesithombe ±0.5mm |
2.2 Ukwakheka nokusebenza kwempahla
(1. I-Decoiler) (2. Umshini wokuphakela) (3. Umshini onwebayo) (4. Umshini wokuminyanisa, umshini wokususa uthuli) (5. Umshini wokugunda) (6. Qeda umshini wokuqaqa) (7. Umshini wokusonga) (8. Umshini wokushisela) (9. Umshini wokuvula ungqimba) (10. Umshini wokulungisa ukuchezuka) (11. Umshini wokulawula ugesi).
Lolu hloboumshini wokugcwalisa i-foil yakhelwe amakhoyili asongayo e-aluminium kanye ne-copper foil ku-transformer nezinto zikagesi. Kukhona umshini wokusonga i-LV foil kanye nomshini wokusonta we-HV foil, owawusetshenziselwa ukwenza amakhoyili kagesi aphansi kanye namandla kagesi aphezulu kuma-transformer kagesi.Lolu hlobo lomshini wokusonga we-foil we-transformer luklanyelwe amakhoyili asongayo e-aluminium kanye nohlobo lwe-foil yethusi ku-transformer nezinto zikagesi. Kukhona umshini wokusonta i-LV foil kanye nomshini wokusonta we-HV foil, owawusetshenziselwa ukwenza amakhoyili kagesi aphansi kanye naphezulu kagesi kuma-transformer amandla. Imishini yokusonta i-foil ikakhulukazi iqukethe i-conductor decoiler, i-insulation decoiler, i-end insulation spindle, iyunithi yokugunda, i-TIG welder, i-rewinder, kanye nohlaka lomshini oyinhloko, iphaneli yokulawula, njll.
Izici ze-foil ezisongayo ku-transformer
1. Ikhwalithi ephezulu ye-VF elawula ukujika kwe-foil engena stepless.
2. Ukugunda okuzenzakalelayo kanye nokushisela okuzenzakalelayo kufinyelela ukusebenza kalula.
3. Ngokulawula kwe-PLC nokusebenza kwesikrini sokuthinta, izingxenye zikagesi zomkhiqizo wamazwe ngamazwe.
4. Ukulinganisa okuzenzakalelayo kwe-photoelectric kwama-foil kuqinisekisa ukusebenza okuphezulu.
2.1.1 I-Decoiler
Amasethi amabili, i-centralized control yangaphambili nangemuva.
I-Decoiler ayisekeli kuphela ikhoyili kanye nokudla, kodwa futhi inomsebenzi wokulungisa ukuchezuka okuzenzakalelayo.I-shaft eyinhloko yomshini wokukhulula inengxenye yesigaba sesikwele, futhi amasethi amathathu ezinwele ezithambekele ezivimbela amabhulokhi amathathu okunweba amise okwe-arc, angaqinisa. I-coil material emgqonyeni wezinto ezibonakalayo.I-shaft eyinhloko ingasebenza ngokuqhubekayo ukuya phambili noma ukuhlehla indlela yokuqaqa, ukuyikhipha kanye nokwamukela, ukuze kulungiswe isimo sokusebenza nganoma yisiphi isikhathi. Ekuxhumaneni, i-shaft eyinhloko ikhishwe kudivayisi yokushayela nge-clutch.I-shaft eyinhloko ifakwe amasethi amabili wemishini yokudambisa isilawuli somoya, engasetshenziswa ngokuzimela noma ngokuhambisana, okwenza ububanzi bokulungiswa kwamandla okwandisa. idivayisi yokumanzisa umoya, kulula ukuyilawula, ihlanzekile futhi iphephile.Yonke indlela yokuqaqa ixhunywe nohlaka oluyinhloko ngesitimela esiqondisayo esinezincazelo ezinkulu, futhi ifakwe isistimu yamandla e-servo. Ngokwemiyalelo yesistimu yokulawula eyinhloko ye-PLC, indlela yokuqaqa izozungeza ujantshi oqondisayo ngokushesha futhi ngokunembile, ukuze kuqinisekiswe ukuthi i-foil ihlezi isendaweni enembile ngokuvumelana nempendulo yesiginali yokuthola ukuchezuka futhi ibone ukuchezuka. umsebenzi wokulungisa webhande le-foil.
2.1.2 Umshini wokugcwalisa
Umshini wokusonta utholakala ngaphambili kwesokudla sezinto zokusebenza, futhi itorque ephumayo ibona ukusongwa kwekhoyili ngokusebenzisa i-shaft emazombezombe. Amandla emishini kanye ne-torque ephumayo yomshini wokuguqula i-transformer kunikezwa kuqala ekwakhiweni. Lo mklamo ulungiselelwe ngemajini eyanele ngokuya ngosayizi womkhawulo omkhulu wezinto zokusebenza kanye nomkhawulo ongaphezulu wamandla okunweba adingwa inqubo.
Icala lomshini wokuguqula i-transformer lakhiwe ishidi lensimbi eliwugqinsi, elisebenza ngomshini ngemva kokwelashwa kokuqeda ukucindezeleka ngokufaka i-annealing. Igiya lomshini wokudlulisela kanye nesinciphisi zenziwe nge-modulus enkulu, ukwakheka kwezinyo le-helical kanye nemingcele yendawo yezinyo eliqinile. Iqinisekisa amandla omshini wokuphuma kwetorque enkulu kanye nokusebenza kahle kwayo yonke imishini enomsindo ophansi kakhulu wokusebenza.
Imodi yokulawula isivinini sokuguqulwa kwemvamisa ye-Adopt, hlinzeka ngetorque ephezulu nesivinini esifanelekile ngesivinini esiphansi. Ijubane eliphezulu linikeza itorque efanele, isivinini esiphezulu. Ukuze kuhlangatshezwane nezidingo zenqubo yokusonta okuhlukile.Lapho usonga i-spindle, umthambeka wokusheshisa ukuqala nokumisa umiswa ngokunengqondo, futhi umsebenzi wokubhuleka uyalungiselelwa ukuthuthukisa ukusebenza kwemishini. I-automatic brake motor enamandla amakhulu, amandla amaningi okugodla.
2.1.3 Indlela yokugunda ibhande le-foil
Amasethi amabili, Ukucushwa Okuphezulu nokuphansi, lawula ngokwehlukana.
Ngemva kokusonta, sika umugqa we-foil.Umlomo wokusika kufanele ube isicaba ukuze ukwazi ukushisela kahle ngomthofu, ikakhulukazi ukushisela izinqe phakathi kwebhande le-foil. Umshini wokusonta we-BRJ foil usebenzisa indlela yokugunda ukusika ibhande le-foil. Ummese wokucindezela ongaphezulu ugibele ifreyimu ejikelezayo ejikayo enesilinda ohlangothini ngalunye lwesiphetho esingezansi sohlaka olujikelezayo ukuze ucindezele ummese wokucindezela ongaphezulu nebhande le-foil esisekelweni. I-hob engezansi ifakwe ohlakeni lokuslayida, futhi ishayelwa i-motor kanye ne-screw rod ukuze isebenze kumzila wesitimela womugqa, ukuze i-hob engezansi igibele onqenqemeni olungenhla lomkhawulo wokucindezela, futhi ibhande le-foil lingakwazi ukusikwa. ukuze ulungise ukuma konqenqema lombese wokucindezela ongenhla, indawo yokujika yohlaka olujikelezayo ingahanjiswa iye emuva naphambili.Ukuze kwenziwe ihobhu engezansi nehobhu engaphezulu kuvaleke kodwa ingalumi ummese, ihobhu engezansi ingakwazi ukuhambisa i-axial , ngokusebenzisa intwasahlobo cindezela unqenqema, unciphise ubunzima bomhlangano phakathi kwesilayidi se-hob nesisekelo, uthuthukise ukunemba kokugunda.
2.1.4 Umshini wokushisela ozenzakalelayo
Ukuze kuhlangatshezwane nezidingo ze-lap welding kanye nokuqeda ukushisela, imihlathi ye-welding fixture ingashwibeka ngobubanzi obuthile. I-clamp engenhla ingashwibeka phansi, futhi i-clamp engezansi ingashintshwa njengoba kudingeka. Isihlalo somshini wokushisela othomathikhi sifakwe ebhokisini le-axle eliyinhloko lomshini we-transformer foil winding, futhi ukulungiswa kokushisela, isibhamu sokushisela kanye nesistimu yokuhamba okuzenzakalelayo konke kungasebenza esihlalweni. Kodwa-ke, ngemva kokuphothulwa kwenqubo yokushisela, umshini wokushisela uzobuyiselwa ngakwesokudla ukuze kukhululwe indawo yokusonta ukuze kube lula ukusebenza kokusonta. Isibhamu sokushisela sifakwe ku-trolley ehambayo. Isibhamu se-welding singashintshwa ezindaweni ezihlukahlukene ukuze sivumelane nezinhlobo ezahlukene ze-welding. I-trolley ishayelwa yi-motor elawula isivinini, i-speed reducer kanye nesikulufu sokuhola. Ingakwazi ukulungisa isivinini sokushisela kalula.
Indlela yokushisela i-argon arc welding (TIG) enokuguqulwa kwe-AC ne-DC, akukho filler.
2.1.5 Umshini wokuvula ungqimba wokuvula ikholi
Umshini wokuqaqa ungqimba we-insulation uyindlela esekela ikhoyili yento evikelayo futhi ibangele ukuthi okokuvikelayo kukhiqize amandla akhulayo ngesikhathi sokuphenduka. Lolu chungechunge lomshini wokusonta lunezingqimba ezimbili ze-insulation indlela yokuqaqa. Izendlalelo ezimbili zephepha noma ifilimu evikelayo nazo zinganikezwa. .Umshini wakhiwe izingxenye ezine: umgqomo wempahla ovuthekayo, isistimu yedrayivu, ukusekela okugudlukayo kanye nedivaysi yokumanzisa.Cindezela i-valve ekugcineni komgqomo wempahla ovuthekayo ukuze uhoxise ibhulokhi yokuvuvuka kwerabha yomphongolo wezinto ezibonakalayo, uwubeke emgqonyeni wezinto ezibonakalayo. ngokuqondile, sebenzisa isibhamu somoya ukuze uphushele ngaphandle ibhulokhi evuvukalayo yenjoloba ngevalvu, futhi ulungise ikhoyili evikelayo emgqonyeni wezinto eziphefumulayo.Phushela ubakaki ogudlukayo ungene, wenze indawo esekela ubakaki wegiya ekupheleni kwe-shaft yezinto. umphongolo, futhi uqedele ukulayishwa kwekhoyili yokufaka ungqimba. Ngalesi sikhathi, imisebenzi yokushayela kanye neyokuthambisa izosebenza kukhoyili yokufaka egxilile esekelwe esisekelweni, ukuze iphepha lokufaka ungqimba ligcine isimo sokunwebeka esishiwo ohlelweni lokusonga, futhi usayizi we-damping ungalungiswa kalula ngokungahleliwe.
2.1.6 Qeda umshini wokuvula ikholi
Uhlelo luqukethe uhlaka lwenduku yomhlahlandlela, uhlaka lokuphakelayo kanye nefreyimu yesilayidi eshwibayo.Indawo yokudla ingakwazi ukuhamba ngokukhululeka izungeze indawo yokubeka, irekhi yokuphakela eseceleni ngayinye inethreyi yokudla.Ibhande lempahla likhishwa ethreyini lokuphakelayo kanye nenxeba. emikhawulweni yomibili yekhoyili ngamasondo ahlukahlukene aqondisayo, ama-rack racks nama-feel pads.
2.1.7 Uhlaka oluyinhloko
Uhlaka oluyinhloko luyisakhiwo sohlaka, esenziwe ngepuleti yensimbi ewugqinsi futhi ehlanganiswe nezingxenye ezihlobene. Amasethi amabili esistimu yokuqondisa i-foil asethwe ezindaweni eziphakeme neziphansi ngokulandelana, (i-deburring, idivayisi yokususa uthuli, indlela yokucindezela i-pressure roller konke kungaba ukunemba kokulungisa okuzenzakalelayo) idivayisi yokuhlonza ukuchezuka, idivayisi yokusika ungqimba, uhlaka lokusekela i-shaft ephendukayo, njll. Ukuze uhlangabezane nesiqondiso nokucubungula kwe-foil conductive kabili. Uhlaka oluyinhloko luklanywe ngamandla amakhulu ukuthwala amandla ahlukahlukene emishini namandla adonsela phansi. Ukunemba kwendawo yezimbobo ze-eksisi ezihambisanayo kubhodi lokunamathisela odongeni kwesokunxele nakwesokudla kuqinisekiswa ngomshini wokuvumelanisa.
2.1.8 Uhlelo lokulawula ugesi
Wonke ama-winging, ukulungiswa kokuchezuka, inombolo yokulawula ukuphenduka kanye nezinhlobo ezahlukene zokubonisa, kubalwa ngohlelo lokulawula lwe-PLC ukunikeza imiyalelo ehlukene. Kwenziwa uhlelo ngalunye. Umsebenzisi udinga kuphela ukufaka amapharamitha ahlobene okusebenza ngesixhumi esibonakalayo somshini womuntu wesikrini esithintwayo esikhulu, esingaqedela kalula ukukhiqizwa okukhulu kocezu lokusebenza ngokucaciswa okufanayo. Wonke amadivayisi angaphinda asetshenziswe mathupha ngokulawula inkinobho, okufaka i-intshi nokuxhuma. Izinkinobho eziningi zezimo eziphuthumayo zisethwe endaweni yekhonsoli eyinhloko kanye nedivayisi eyinhloko, engakwazi ukuma ngesikhathi uma kwenzeka okungavamile ukuze kuqinisekiswe ukuphepha. Yonke imisebenzi yesistimu ingenziwa yi-console eyinhloko.
2.1.9 Uhlelo lwe-pneumatic
Uhlelo lusebenzisa i-modularized centralized control kanye nenani elikhulu lama-muffler, okwenza izinga lomsindo wawo wonke libe phansi kunemishini efanayo engenisiwe.
Ukucindezela kwegatsha ngalinye, kugeleza ngokuzimela okulungisekayo.Ukuqaliswa kwesenzo somoya ngasinye kulawulwa uhlelo lokuqalisa lwe-PLC, futhi ukuhlelwa kwepayipi lomoya kunengqondo futhi kuthembekile.
| 1 | HIG | I-DELTA |
| 2 | Transducer | I-DELTA |
| 3 | Ukulungisa isistimu yokuchezuka | I-KPS-C2 |
| 4 | Isilawuli sohlelo lwe-PLC | I-DELTA |
| 5 | Izakhi zikagesi | Schneider/Omron |
| 6 | Izingxenye zomoya | I-AirTAC |
| 7 | Umzila ongumugqa | HIWIN |
FAQ
1.Yini esingakwenzela yona?
Singakuhlinzeka ngezinto zokwakha zesiguquli samandla kanye nezinsizakalo zobuchwepheshe ukuze udale ifekthri eqinile encintisanayo yesiguquli. Singakunikeza ngezinsizakalo ezikhethekile ze-foil transformer OEM/ODM. Ngisho noma ungenalo ikhono lokukhiqiza, ungaphinde uhambe uyolanda i-oda lakho. Singakunikeza zonke izinto zokusetshenziswa ezisezingeni eliphezulu ozidingayoi-foil transformer ukukhiqizwa kwezitshalo. Yiqiniso, intengo kumele ibe ekhangayo kakhulu!
2.Iminyaka emingaki inkampani yakho yenza lolu hlobo lwemishini?
Sineminyaka engu-20 yesipiliyoni sokumaketha kanye nesikhungo sokukhiqiza sesimanje esingamamitha-skwele angama-200,000.
3.Isiphi isitifiketi onaso semishini yakho?
Sinamalungelo obunikazi angama-56 emikhakheni yokusungulwa kwamazwe ngamazwe. ISO9001 / SO14001/ STL / ASTA / KEMA
4.Ungathumela abasebenzi bakho ukuthi basifakele imishini?
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5.Ingabe unayo i-ejenti ezweni lakithi?
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