Professional Customized AI Smart Robot Cut To Length Line manufacturers From China manufacturers-CANWIN

Coil inner diameter: 500mm

Coil maximum outside diameter: 1200mm

Maximum load per head: 2 tons

Uncoiling speed: adjust synchronously with feeding

The uncoiler adopts synchronous stepless speed regulation to follow the discharge, hydraulic tension, disc brake and electric rotation. With automatic slide table, a feeding head can be installed multiple rolls of material; The uncoiler is mounted on a movable platform and the feed port is equipped with red light positioning to ensure that the material is in the center of the feed channel.

No pit (pit type) guide buffer mode, with unwinding system, red positioning and other components.

Up and down feeding roller and measuring roller, feeding roller drive system adopts German Siemens Simotion435 motion control system. Center positioning, feeder can be vertical overall translation; Motor driven used the most advanced servo push and pull material mechanism; Encoder length measurement, servo closed-loop control; The feeding roller adopts polyurethane, 0-150 m/min in normal use, and the maximum feeding degree is 240 m/min;

Using our company's patented utility model technology,

The punch section adopts Ductile casting in batch , and adopts five-axis machining center for one-time processing and forming after eliminating pressure. Imported square linear guide rail; Servo motor drive for O punching and shearing, high efficiency, low noise. The tool (die) adopts hard alloy cutting tool, each grinding time use not less than 500,000 times.

V Notch section: using our company's utility model patent technology,

adopts five-axis machining center for one-time processing and forming after eliminating pressure. Adopt imported square linear

Guide rail; Punching range: ±50mm along the center of sheet, V Notch using servo motor drive, high efficiency, low noise. The tool (die) adopts hard alloy cutting tool, each grinding time use not less than 1 million times.

Longitudinal V-notch was moved by servo motor.

Using our company's patented utility model technology,

The cutting section adopts Ductile casting in batch , and adopts five-axis machining center for one-time processing 

and forming after eliminating pressure. What’s more, we use the Imported square linear guide rail.

The Cutter’s section includes: +45° shears, -45° shears, transverse slide table, discharge roller and so on.

Cutters adopt servo motor drive, which is high efficiency, low noise.

The tool (die) adopts hard alloy cutting tool, each grinding time can use not less than 1 million times.

Cutting section by thickening of the rectangular tube welding, cutting table by 50 mm thick plate welding, after annealing eliminating stress using large gantry machining center a clamping forming, on the front panel drilling, Tapping, chamfering, plane, slotting, etc is completed by the center, to ensure that the relative position of each hole location and guide the installation of the highly accurate! This equipment is specially designed with wire central datum line with self-diagnosis , easy to install and debug and feed track datum correction.

The track adopts open design, composed of basic plate, rail and ceramic bearing, the guide rail is very convenient to clean, bearing replacement is more convenient;

Part of the lower and upper position of the channel is provided with a limit device, the material from the center of the locator through the middle, to prevent the material beating;

The servo motor of the width adjustment mechanism is driven by the ball screw to achieve the centralized width adjustment linkage of the whole ctl line in china.

The width adjustment device is also equipped with a blocking alarm device to realize the suspension of the whole machine when the material is arched.

The machining center adopts Guangdong Canwin invention patent [CN03990731A] push and pull material technology and tail shear technology, effectively solve the 0.18mm material high-speed feeding of the plugging and shear precision problem, while greatly improving the utilization rate of the material.

The tail feeding device and the micro tension control are installed on the two parallel guide rails, which can be switched automatically for different purposes; When the winding machine is finished, the equipment will automatically stop working, at this time the pressure wheel of the micro-tension mechanism is lifted, and the tail feeding wheel is switched to the upper clamping material through the shift cylinder, and then continue to cut the tail material; Tail shear length can be set, the lower feeding roller is precision steel rod with encoder.

Center positioning, limit guide inlaid alloy, long service life, wear- resisting & durable!

The discharging motor is controlled by Siemens servo motor.

The upper and lower of the servo motor can be completed precise material sorting, stacking 5 or 7 pieces at a time; The feeding platform adopts Siemens servo motor to realize automatic exchange, which can meet the requirements of 5 /7 pieces extracted by the robot at a time.

10. Double robot laminating mechanism

There are two lifting robots on both sides of the exchange platform. The robot arm is equipped with electromagnetic suction cups, which can extract 5 /7 silicon steel sheets at one time and place them accurately on the corresponding core stacking platform.

11. Automatic exchange stacking table

Positioning needle is installed on the automatic laminating platform, and the transformer core is installed on the laminating platform to meet the laminating requirements; The machining center has six stacking platforms, which are installed on sliding rails controlled by movable servo motors and can be automatically switched;

12. Core output channel

The stacked core can be quickly transferred to the channel through this mechanism, and then the follow-up work processing; Processing center can continue to work, will not influence the normal production.

13. Electric control system

The whole line adopts Siemens simotionD435 motion controller, S110 series servo motor, BUS  control. With MES management system interface, which is very convenient to collect production data to the production platform management system, and realize intelligent production and monitoring;

General spare parts:

1. The photoelectric switch and proximity switch of the whole machine are 1:1 as spare parts.

2. Punching die and V notch, horizontal scissors are equipped according to 1:1.

FAQ

1.What can we do for you ?

We can provide you with power transformer manufacturing equipment and technical services for you to create a strong competitive transformer factory. We can provide you with special transformer OEM/ODM services. Even if you do not have the ability to produce, you can also go to pick up your order. We can provide you with all the high quality raw materials you need for your transformer plant production. Of course, the price must be very attractive!

2.How many years have your company made this kind of equipment?

We have 20 years of marketing experience and a 200,000 square foot modern manufacturing center.

3.Which certificate do you have for your equipment?

We have owned 56 patents in fields of the international invention. ISO9001 / SO14001/ STL / ASTA / KEMA

4.Can you send your staff to install the equipment for us?

After - sales free to provide engineers on-site installation and debugging and professional technical training.Answer your technical or technical questions by phone or in writing.

5.Do you have any agent in our country?

CANWIN transform and upgrade traditional industries as an opportunity to deepen the " one belt and one road" strategic layout, deepen cooperation with foreign markets. in the form of cooperation and mutual benefit, set up the transformer manufacturing center and core processing base in the Middle East, India. Dubai. Vietnam. Thailand. etc.In the future, CANWIN, the professional ctl line manufacturers china, will move towards the direction of intelligent equipment leader, making China a global reputation!