Canwin is a professional Dry Type Transformers, Electrical Equipment Manufacturer
Language
Canwin is a professional Dry Type Transformers, Electrical Equipment Manufacturer
Professional Customized AI Smart Robot Cut To Length Line manufacturers From China manufacturers-CANWIN
The CANWIN iron core processing center is composed of Siemens motion control system and servo motor, suspended dual robot lamination mechanism, six station servo exchange platform, and dual station logistics channel. Combined with the Keying 1250 type spacer type high-speed longitudinal cutting line, the MES intelligent warehouse system seamlessly connects with the iron core processing center. Effectively solved the problems of only cutting and not stacking horizontal cutting lines in the past, requiring repeated handling by transfer vehicles, troublesome pre positioning of truss mechanical laminations, low work efficiency, large land occupation, and the need for manpower! Especially suitable for standardized production of super enterprises in the future power industry (with massive annual output ).
Application of transformer lamination stacking machine
As one of the most professiional transformer lamination manufacturers in China, Canwin specialized in transformer lamination manufacturing for over 20 years.This transformer lamination stacking machine is special for transformer lamination manufacturing.
1. Low cost,can be operated by 1 person.
2. Compact, only a 12 meter x 24 meter position is required.
3. High efficiency, grabbing 7 pieces at once, dual robots can grab 14 pieces at once.
4. Low material loss, no need for heavy manual handling work, and minimal damage to silicon steel sheets.
5. High material utilization rate, no excess waste, and automalically stacked after cutting.
6. Advanced processing technology and genuine 4.0 Industry equipment.
7.The machine body is welded with high quality steel and with casting punching and shear component. The installation surface is made of thickened steel plate. The structure is solid and firm, and the hidden trouble of deformation is eliminated by heat treatment.
8. The punching and shearing machine is mainly made of high grade castings, which will never be deformed, which is conducive to ensuring the shearing accuracy and improving the service life of the tool; At the same time effectively eliminate the impact shear chatter and noise.
9. Optimized feeding and feeding system, stable and reliable performance, to ensure that the silicon steel sheet can be delivered at high speed.
10. The punching and shearing mechanism is driven by high response servo motor, which is accurate and efficient.
11. The punching and shear is made of high quality hard alloy, with long service life and little wear.
12. Siemens electric control system is adopted to realize precise determination of long shear, full closed loop control, online detection and automatic fine adjustment.
13. The width adjusting mechanism is driven by servo motor and controlled by computer to realize automatic width adjusting.
Main technical parameters of the cut to length production line:
1. Processing range:
Thickness: 0.18-0.35 mm
Sheet width :80-440mm (ordinary sheet)
80-400mm (step shear)
Length: 400-1500 mm
2. Coil requirements used in this cut to length production line:
Width tolerance :±0.1mm
Burrs: 0.02 mm or less
S-degree deviation: ≤0.2mm in one direction within 2000mm
Waviness of material: local wave height ≤1mm
Material can not have rust spot, thickness deviation ≤0.02mm
3. Precision of this high speed cut to length production line:
Length tolerance :±0.2mm;
Angle tolerance :±0.025°
Burrs: 0.02 mm or less
4. Feeding speed: working feeding speed 150m/min
5. Tool life: horizontal cutters not less than 1 million times (one blade grinding once);
Cemented carbide material
V Cutters not less than 800,000 times (one blade grinding once);
Cemented carbide material
O Cutters not less than 500,000 times of punching tools(one blade grinding once).
Cemented carbide material
6. Total installation capacity: about 40Kw
7. Total air consumption :0.2 m3 / min
8. Working Conditions:
(1) The temperature is not higher than 40°C;
(2) Voltage fluctuation 380V±10%;
(3) the frequency 50 hz
9. With longitudinal stepping function
11. Operation direction: right line (facing the equipment from the side of the main control station, feeding direction from left to right).
12.The shear segment type: longitudinal 5 step, longitudinal 7 step;
Serial number name is quantity manufacturer or country
Ac servo controller 20 Siemens, Germany
Coil inner diameter: 500mm
Coil maximum outside diameter: 1200mm
Maximum load per head: 2 tons
Uncoiling speed: adjust synchronously with feeding
The uncoiler adopts synchronous stepless speed regulation to follow the discharge, hydraulic tension, disc brake and electric rotation. With automatic slide table, a feeding head can be installed multiple rolls of material; The uncoiler is mounted on a movable platform and the feed port is equipped with red light positioning to ensure that the material is in the center of the feed channel.
2.Guide buffer device
No pit (pit type) guide buffer mode, with unwinding system, red positioning and other components.
Using our company's patented utility model technology,
The punch section adopts Ductile casting in batch , and adopts five-axis machining center for one-time processing and forming after eliminating pressure. Imported square linear guide rail; Servo motor drive for O punching and shearing, high efficiency, low noise. The tool (die) adopts hard alloy cutting tool, each grinding time use not less than 500,000 times.
V Notch section: using our company's utility model patent technology,
adopts five-axis machining center for one-time processing and forming after eliminating pressure. Adopt imported square linear
Guide rail; Punching range: ±50mm along the center of sheet, V Notch using servo motor drive, high efficiency, low noise. The tool (die) adopts hard alloy cutting tool, each grinding time use not less than 1 million times.
Longitudinal V-notch was moved by servo motor.
Using our company's patented utility model technology,
The cutting section adopts Ductile casting in batch , and adopts five-axis machining center for one-time processing
and forming after eliminating pressure. What’s more, we use the Imported square linear guide rail.
The Cutter’s section includes: +45° shears, -45° shears, transverse slide table, discharge roller and so on.
Cutters adopt servo motor drive, which is high efficiency, low noise.
The tool (die) adopts hard alloy cutting tool, each grinding time can use not less than 1 million times.
Cutting section by thickening of the rectangular tube welding, cutting table by 50 mm thick plate welding, after annealing eliminating stress using large gantry machining center a clamping forming, on the front panel drilling, Tapping, chamfering, plane, slotting, etc is completed by the center, to ensure that the relative position of each hole location and guide the installation of the highly accurate! This equipment is specially designed with wire central datum line with self-diagnosis , easy to install and debug and feed track datum correction.
The track adopts open design, composed of basic plate, rail and ceramic bearing, the guide rail is very convenient to clean, bearing replacement is more convenient;
Part of the lower and upper position of the channel is provided with a limit device, the material from the center of the locator through the middle, to prevent the material beating;
The servo motor of the width adjustment mechanism is driven by the ball screw to achieve the centralized width adjustment linkage of the whole cut to length production line.
The width adjustment device is also equipped with a blocking alarm device to realize the suspension of the whole silicon steel transformer lamination stacking machine when the material is arched.
The machining center adopts Guangdong Canwin invention patent [CN03990731A] push and pull material technology and tail shear technology, effectively solve the 0.18mm material high-speed feeding of the plugging and shear precision problem, while greatly improving the utilization rate of the material.
The tail feeding device and the micro tension control are installed on the two parallel guide rails, which can be switched automatically for different purposes; When the winding machine is finished, the equipment will automatically stop working, at this time the pressure wheel of the micro-tension mechanism is lifted, and the tail feeding wheel is switched to the upper clamping material through the shift cylinder, and then continue to cut the tail material; Tail shear length can be set, the lower feeding roller is precision steel rod with encoder.
8.Discharging platform
Center positioning, limit guide inlaid alloy, long service life, wear- resisting & durable! The discharging motor is controlled by Siemens servo motor.
The upper and lower of the servo motor can be completed precise material sorting, stacking 5 or 7 pieces at a time; The feeding platform adopts Siemens servo motor to realize automatic exchange, which can meet the requirements of 5 /7 pieces extracted by the robot at a time.
Positioning needle is installed on the automatic laminating platform, and the transformer core is installed on the laminating platform to meet the laminating requirements; The machining center has six stacking platforms, which are installed on sliding rails controlled by movable servo motors and can be automatically switched;
12. Core output channel
The stacked core can be quickly transferred to the channel through this mechanism, and then the follow-up work processing; Processing center can continue to work, will not influence the normal production.
12. Core output channel
The stacked core can be quickly transferred to the channel through this mechanism, and then the follow-up work processing; Processing center can continue to work, will not influence the normal production.
12. Core output channel
The stacked core can be quickly transferred to the channel through this mechanism, and then the follow-up work processing; Processing center can continue to work, will not influence the normal production.
13. Electric control system
The whole line adopts Siemens simotionD435 motion controller, S110 series servo motor, BUS control. With MES management system interface, which is very convenient to collect production data to the production platform management system, and realize intelligent production and monitoring;
General spare parts:
1. The photoelectric switch and proximity switch of the whole machine are 1:1 as spare parts.
2. Punching die and V notch, horizontal scissors are equipped according to 1:1.
FAQ
1.What can we do for you ?
We can provide you with power transformer manufacturing equipment and technical services for you to create a strong competitive transformer factory. We can provide you with special transformer OEM/ODM services. Even if you do not have the ability to produce, you can also go to pick up your order. We can provide you with all the high quality raw materials you need for your transformer plant production. Of course, the price must be very attractive!
2.How many years have your company made this kind of equipment?
We have 20 years of marketing experience and a 200,000 square foot modern manufacturing center.
3.Which certificate do you have for your equipment?
We have owned 56 patents in fields of the international invention. ISO9001 / SO14001/ STL / ASTA / KEMA
4.Can you send your staff to install the equipment for us?
After - sales free to provide engineers on-site installation and debugging and professional technical training.Answer your technical or technical questions by phone or in writing.
5.Do you have any agent in our country?
CANWIN transform and upgrade traditional industries as an opportunity to deepen the " one belt and one road" strategic layout, deepen cooperation with foreign markets. in the form of cooperation and mutual benefit, set up the transformer manufacturing center and core processing base in the Middle East, India. Dubai. Vietnam. Thailand. etc.In the future, CANWIN will move towards the direction of intelligent equipment leader, making China a global reputation!
CONTACT US
LEAVE A MESSAGE
Please fill out and submit the form below, we will contact you in 48 hours, thank you!
RECOMMENDED
They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
